Kozi MX2 Bedienungsanleitung

Page 1

CAUTION:

Read all instructions carefully before starting the

installation or operating the heater. Failure to follow

these instructions could result in property damage,

bodily injury or even death. Contact local building

or fire officials about restrictions and installation

inspection requirements in your area.

Save this manual for future reference.

KOZIKOZI

KOZI PREVIA CAST IRON

PELLET STOVE

Manufactured By:

APR Industries Ltd.

1354 Waverley Street

Winnipeg, Manitoba, R3T 0P5

Canada

Lithoid in Canada

Rev Apr 2008

WWW.KOZISTOVES.COM

OWNER’SMANUAL

MX2TM CONTROL EQUIPPED

WOOD PELLET BURNING HEATER

* INSTALLATION * OPERATION * SERVICE * PARTS *

Page 2

THISPAGEHASBEENINTENTIONALLYLEFTBLANK

Page 3

Ifyouhaveanyquestions,commentsor concerns

regarding your new KOZI pellet stove, please

contact your local dealer orAPR Industries Ltd. at

WWW.KOZISTOVES.COM or (204) 452-9907

CAUTION: Stove has moving parts.

Disconnect power before servicing.

Page 4

TableOfContents

I. SAFETY FIRST!!! .................................................................................................................................5

II. INSTALLATION ..................................................................................................................................7

1. Clearance to Combustibles ........................................................................................................7

1.1 Installation Clearances ......................................................................................................7

1.2 Other Clearances and Recommendations .........................................................................9

2. Electrical Requirements .......................................................................................................... 10

3. Fuel Requirements .................................................................................................................... 10

3.1 Physical Properties ....................................................................................................... 10

3.2 Fuel Storage ................................................................................................................... 10

4. Location of the Heater ............................................................................................................. 11

5. Typical Installation Configurations ...................................................................................... 11

6. Venting System .......................................................................................................................... 12

6.1 Exhaust Vent Pipe Requirements .................................................................................. 12

6.2 Exhaust Vent Termination Requirements ....................................................................... 13

6.3 Combustion Air Intake Requirements ........................................................................... 14

7. Mobile Home Additional Installation Requirements ........................................................... 15

7.1 Typical Mobile Home Installation Configuration ........................................................ 15

7.2 Recommendations for Mobile Home Installation ......................................................... 16

7.3 Mobile Home Combustion Air Intake Requirements ................................................... 16

7.4 Exhaust Vent Requirements ........................................................................................... 16

7.5 Other Mobile Home Installation Requirements ............................................................ 16

III. OPERATION.................................................................................................................................... 17

1. General overview ...................................................................................................................... 17

2. Safety features .......................................................................................................................... 18

3. Electric Igniter .......................................................................................................................... 18

4. MX2TMControl ....................................................................................................................... 18

4.1 Basic Description ..........................................................................................................18

4.2 “AUTO, HIGH/LOW, MANUAL Switch” .................................................................. 18

4.3 “ON/OFF” Button ........................................................................................................ 19

4.4 “HEAT SELECT” Button & Bar Graph........................................................................ 19

4.5 “AUGER” Button......................................................................................................... 19

4.6 “FAN” Button ...............................................................................................................20

4.7 “TRIM” Button ............................................................................................................. 20

4.8 Wall thermostat, wall switch or other switching device. ............................................. 20

4.9 Damper Control .............................................................................................................21

4.10 Starting (lighting) your Heater for the First Time ...................................................... 21

4.11 Starting (lighting) your Heater ................................................................................... 21

4.12 Stopping your Heater .................................................................................................. 22

4.13 Adjusting your Heater ................................................................................................ 22

IV. MAINTENANCE & CLEANING................................................................................................... 23

V. TROUBLE SHOOTING GUIDE......................................................................................................28

1. Trouble Shooting ...................................................................................................................... 28

2. Corrective Actions .................................................................................................................... 29

2.1 Proof Of Flame Failure ................................................................................................... 29

2.2 Pressure Switch Failure ................................................................................................ 29

2.3 Manual Reset Thermal Disk Failure .............................................................................. 29

2.4 Ignition Failure ............................................................................................................. 30

2.5 Overheating ................................................................................................................... 30

2.6 Lack of Air. .................................................................................................................... 30

2.7 Excess air. ...................................................................................................................... 31

VI. DIAGRAMSAND PARTS LIST ..................................................................................................... 32

1. KOZI MX2TM Control CircuitDiagram ............................................................................... 32

2. Stove Cross Section .................................................................................................................. 33

3. Equipment Compartment ........................................................................................................ 34

4. Parts List ................................................................................................................................... 36

VII. WARRANTY ................................................................................................................................... 37

Page 5

I. SAFETYFIRST!!!

This heater is suitable for both mobile home and conventional home installation. Read all

instructions carefully before starting installation. Save this manual for future reference.

1. Read these instructions carefully. Failure to follow them could cause a

malfunction of the heater, damage to the heater, property damage, bodily

injury or even death.

2. Familiarize yourself with the heater’s operation. (See “Operation” section)

If you are not sure, ask your dealer for explanations on your heater’s

proper operation.

3. The burn pot of this heater is designed to burn premium grade wood

pellets. Pellets with too much fines and saw dust must be screened before

use. DO NOT USE WET PELLETS. Refer to the “Fuel Requirements”

section for more information.

4. Oil the circulation fan motor bearings every 6 months. See “Maintenance”

section for more details.

5. Check your local building codes regarding restrictions or installation

requirements. All installations must comply with local building codes.

6. This heater requires a floor protector beneath the heater and extending a

minimum of 6 inches (150mm) in front of the heater. This is to catch any

spillage which may occur during opening and closing of the doors. See

figure 1 for more information.

7. Use only UL/ULC listed Type PL or Type L venting for the exhaust

system. This heater is designed for use with 3-inch (76 mm) vent pipe.

Avoid long runs and too many bends. It may be necessary to increase the

size of the vent pipe to 4 inch (102 mm) if long runs and too many bends

are unavoidable. See “Venting System” section for more information.

8. Combustion of wood pellet fuel leaves ash in the heater and venting

system. These ashes must be removed from the heater and venting on a

regular basis (approximately once a week, more frequently for high ash

content fuels). See “Maintenance” section for more information. The

entire system must also be cleaned at the start of each heating season. A

yearly inspection of the venting is highly recommended.

Page 6

9. The heater must be turned off and allowed to cool before cleaning. Make

sure there are no hot ashes or embers present. Use a brush and scoop to

clean. Only use vacuum cleaners specifically designed for use with hot

ashes. Place all ashes in a sealed metal container with a tight, non

flammablefitting lid.

10. Store all pellet fuel in a sealed metal container at a safe distance (at least

36 inches / 1 meter) away from the heater. DO NOT place the fuel

within the installation clearances of the stove or within the space needed

for ash removal and start up.

11. This heater is POWER VENTED. The vent pipes have positive pressure

during operation. It is IMPERATIVE that all joints in the venting system

be SEALED to prevent any leakage of exhaust gases inside the house.

All joints must be sealed using high temperature silicone sealer (RTV).

Aluminum tape is not an adequate sealant.

12. Use of outside combustion air is highly recommended and is mandatory

in mobile home installations. Connect the air intake of the heater to the

exterior of the building with a noncombustible metal pipe with a

minimum diameter of 2 inches (50 mm) (Use APR Part No AK100). Use

of plastic pipe is not permitted.

13. This appliance is wired and grounded according to the CSA C22.1 code

for Canada and the NFPA70 code for the USA. Also, this heater meets

the fuel burning appliance installation codes NFPA 211 in the USA and

CSA B365 in Canada.

14. Do NOT operate the heater with the door open. Make sure the door and

any other opening in the stove are closed tightly during operation.

Inspect the gaskets of the door and other openings periodically to make

sure they are in good condition.

15. Replace broken or defective components only with parts provided by the

manufacturer. See WWW.KOZISTOVES.COM or contact your local

dealer to find out how to purchase replacement parts.

16. Follow this manual carefully for proper installation. If you are uncertain,

call your dealer. Most dealers have qualified and trained installers. We

highly recommend the use of their services.

Page 7

II. INSTALLATION

1. ClearancetoCombustibles

1.1 Installation Clearances

Please refer to the following figures for all clearances to combustibles. Please note that

these clearances are for your KOZI heater only. Each venting manufacturer/supplier has

their individual clearances which must also be respected.

Figure2. Sidewall Clearances

Figure 1. KOZI Cast Iron Stove noncombustible floor

protector.

Figure 3. Alcove Clearances

6" (150 mm)

Minimum

26.5" (675 mm

)

Minimum

28"

(710 mm)

34" (865 mm)

Minimum

Floor Protector

SIDEWALL

BACKWALL

7" (178mm)

CENTER TO VENT C

BACKWALL

ll clearances are minimum requirement

See table for actual dimensions

F Maximum

Page 8

Table 1. Clearance Dimensions

Additional installation information can be found in the “Typical Installation Configura-

tions” section and your venting manufacturer/supplier’s literature.

INSTALLATION COMMENT: We recommend sufficient space be

provided (minimum 20 inches/500 mm) on each side of the heater to service

the equipment area. If this is not possible, a provision must be made to pull

the heater out for service.

Dimension Description Previa

AUnit to side w all or side

facing 5" (125 mm)

BUnit to back w all 1 " (25 mm)

CCorner of unit to w all 1 " (25 mm)

DAlcoveheight 48 " (1220 mm)

EOverall unit height 30 " (760 mm)

FAlcove depth (Maximum) 30 " (760 mm)

GAlcove width 34" (865 mm)

HFloor to centerline air intake 5.125 " (130 mm)

IFloor to centerline exhaust 14.5" (370 mm)

JUnit to mantle N/A

KUnit to top facing N/A

All dimensions are minimum dimensions unless marked.

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1.2 Other Clearances and Recommendations

1. This heater must be mounted on a noncombustible material, placed

underneath the heater and extending a minimum of 6 inches (150 mm) in

front of the heater.

2. Clearances can ONLYbe reduced by means approved by local building or

fire officials in your area.

3. A safety certification label has been attached to the back of the heater. A

sample label is shown here to help you locate this label on your heater.

Please read all information on your heater’s label. All information on the

certification label supersedes any information contained in this manual.

Figure 5 Certification Label

Page 10

2. ElectricalRequirements

1. This heater is an electrical appliance. The NorthAmerican versions of

this appliance require 120 Volts, 60 cycle and 3 Amps of electrical power.

The European versions of this appliance require 230 Volts, 50 cycles and

2Amps of electrical power. All heaters with an electric igniter require an

additional 300 watts of electrical power during the start up sequence.

2. The heater comes with a 5 ft. (1.5 M) long, grounded, electrical cord

suitable to plug into any standard residential electrical outlet. The

electrical outlet must be grounded.

3. When installed in a mobile home, the heater must be grounded to the steel

chassis of the home (unless this is not required by local code).

3. Fuel Requirements

3.1 Physical Properties

Your heater is very sensitive to fuel quality. Every effort should be made to use only the

best pellet fuel available in your area. This heater is designed for premium grade, 1/4 inch

(6.35 mm) or 5/16” (7.94mm) diameter wood pellets only. The following should assist

you in selecting the proper fuel.

If you find your fuel has too much fines and saw dust, the fuel may be screened before

use. DO NOT USE WET PELLETS under any circumstance. Longer fuel may cause

bridging of the auger and result in erratic feeding or jamming. Fines, binders, ash, moisture

will all cause your heater to plug up and not burn efficiently. “Poor” fuels require more

frequent cleaning; the ashtray must be emptied and the burn pot must be cleaned on a

weekly/possibly daily basis. Please refer to the “Maintenance” section for further

instructions on cleaning your heater.

3.2 Fuel Storage

All pellet fuel should be stored in a clean dry place and at a safe distance (at least 36

inches / 1 meter) away from the heater. DO NOT place the fuel within the installation

clearances of the heater or within the space needed for ash removal or starting of the

heater.

Burning any fuel other than wood pellets as described above

will void your heater’s warranty and may void any insurance.

Good Fuel

Made from hard or soft wood

Dry

Clean

1/4” or 5/16” diameter

1” or less in length

Low ash (less than 1%)

Bad Fuel

Moist or wet

Lots of fines or sawdust

Longer than 1”

Contains binders (helps glue the

fuel together)

High ash content (greater than 1%)

Not made of wood

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