KROHNE OPTIMASS Series Bedienungsanleitung

©KROHNE 06/05 7.02233.24.00

Installation and operating

handbook

Optimass Series of Mass Flowmeters and

050/051 Converters

Subject to change without notice

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Installation and Operating Instructions OPTIMASS 2

Contents

1 MECHANICAL INSTALLATION 6

1.1 General principles 6

1.1.1 Transport and Lifting 8

1.2 OPTIMASS 7000 Single Straight Tube Meter 9

1.2.1 Specific Installation Guidelines 9

1.2.2 Ambient / Process temperatures 9

1.2.3 Pressure Equipment Directive (PED) requirements 9

1.2.4 Secondary Pressure containment 10

1.2.5 Pressure de-rating 10

1.2.6 Hygienic Applications 13

1.2.7 Heating and insulation 14

1.2.8 Purge Port Meters and Burst Disk Meters 18

1.2.9 Technical Data 19

1.2.10 Weights & Dimensions 20

1.3 OPTIMASS 3000 (7100) Single Z Shaped Tube Meter 23

1.3.1 Specific Installation Guidelines 23

1.3.2 Ambient / Process temperatures 24

1.3.3 Pressure Equipment Directive (PED) requirements 24

1.3.4 Secondary Pressure containment 25

1.3.5 Pressure de-rating 25

1.3.6 Heating and insulation 26

1.3.7 Purge Port Meters and Burst Disk Meters 26

1.3.8 Technical Data 27

1.3.9 Weights & Dimensions 28

1.4 OPTIMASS 8000 / 9000 Meter with Twin U Measuring Tubes 30

1.4.1 Specific Installation Guidelines 30

1.4.2 Ambient / Process temperatures 30

1.4.3 Pressure Equipment Directive (PED) requirements 30

1.4.4 Secondary Pressure containment 31

1.4.5 Pressure de-rating 31

1.4.6 Hygienic Applications 33

1.4.7 Heating and insulation 34

1.4.8 Purge Port Meters and Burst Disk Meters 35

1.4.9 Technical Data 35

1.4.10 Weights & Dimensions 35

2 ELECTRICAL INSTALLATION 39

2.1 Location and connecting cables 39

2.2 Connection to power 39

2.2.1 Power Supply Wiring MFC050 39

2.2.2 Power Supply Wiring MFC051 Non Ex 39

2.2.3 Power Supply Wiring MFC 051 Ex 40

2.3 Connection of remote meters 40

2.4 Hazardous Area requirements 41

2.5 Inputs and outputs 41

2.5.1 Inputs/Outputs MFC 050 41

2.5.2 Inputs / Outputs MFC051 46

2.6 Compact to Remote / Remote to Compact conversion instructions 48

2.7 Technical Data 48

2.7.1 MFC050 48

2.7.2 MFC051 49

3 START-UP 50

3.1 Factory Set Parameters 50

3.2 Initial Start-up 50

3.3 Zero point adjustment 51

3.4 Programming the converter with a bar magnet 51

Installation and Operating Instructions OPTIMASS 3

4 PROGRAMMING THE CONVERTER MFC 050/051 52

4.1 Operating and check elements 52

4.2 OPTIMASS MFC 050/051 Operating Concept 53

4.3 Key functions 54

4.3.1 How to enter programming mode 55

4.3.2 How to terminate Programming mode 55

4.4 Table of programmable functions 58

4.5 Reset / Quit Menu - Totalizer reset and status indication acknowledgement 67

5 DESCRIPTION OF FUNCTIONS 68

5.1 Menu 1 - Initial Start up 68

5.2 Menu 2 – Functional Checks 74

5.3 Menu 3- Configuration Menu 78

5.4 Menu 4 - I/O Configuration 86

5.5 Menu 5 - Factory Settings 91

6 SERVICE AND TROUBLE SHOOTING 93

6.1 Diagnostic functions 93

6.2 Error Messages 94

6.3 Functional Tests and Troubleshooting 95

6.4 Replacing the Front End or Back End Electronics 97

6.4.1 Replacing the Front End 97

6.4.2 Replacing the Back End 98

6.5 Spares 99

7 EXTERNAL STANDARDS AND CODES 101

7.1 Standards 101

7.1.1 Mechanical 101

7.1.2 Electrical 101

7.2 Declaration of Conformity 102

7.3 PED Certificate 103

8 DEVICE CONFIGURATION SHEET 105

9 DECLARATION OF CLEANLINESS CERTIFICATE 107

Installation and Operating Instructions OPTIMASS 4

How to use these installation and operating instructions

Congratulations on purchasing this high quality product. To get the best out of your mass flowmeter,

please take some time to read through the instructions.

This instruction handbook is comprehensive and describes the many features and options available

with this mass flow meter.

Please refer to the index for a list of detailed topics.

Note:

If applicable, a separate document is supplied that describes all ATEX hazardous area information.

Product liability and warranty

The OPTIMASS mass flow meter family is designed for the direct measurement of mass flow rate,

product density and product temperature, and also indirectly enables measurement of parameters such

as total mass, concentration of dissolved substances and the volume flow.

For use in hazardous areas, special codes and regulations are applicable which are specified in the

section on Hazardous Area Installations.

Responsibility as to suitability and intended use of our instruments rests solely with the

purchaser. The supplier does not accept any liability resulting from misuse by the customer.

Improper installation and operation of the flow meters may lead to loss of warranty. Warranty is also

null and void if the instrument is damaged or interfered with in any way.

In addition, the “general conditions of sale” which forms the basis of the purchase agreement are

applicable.

If you need to return OPTIMASS flow meters to KROHNE, please complete the form on the last page

of the installation and Operating manual and return it with the meter to be repaired. KROHNE regrets

that it cannot repair or check your flow meter unless accompanied by this completed form.

CE / EMC Standards /Approvals

• The OPTIMASS family with the MFC 050 / 051 / 010 signal converter meets all the requirements of

the EU-EMC and PED Directives and bears the CE Symbol.

• The OPTIMASS system is approved for hazardous duty installations to the harmonised European

Standards (ATEX) to Factory Mutual (FM) and CSA (Canadian Standards).

Technical data subject to change without notice

Installation and Operating Instructions OPTIMASS 5

Unpacking the meter

When unpacking your meter, please ensure that no visible damage has occurred during

transportation. If damage has occurred, please contact the carrier for claims.

Your high quality instrument has been fully tested and checked before shipping. The following

items should be included with your instrument unless otherwise requested:

1. Mass Flow Meter OPTIMASS

2. Separate Converter with remote converter wall mount (not for compact version)

3. CD-ROM & Quick Start Guides

4. Spanner to open the electronic housing lids

5. Bar magnet for programming the meter

6. Screw driver for terminal connections

7. Calibration certificate

8. Factory and Material certification, if ordered.

If any of these items are missing, please contact your nearest KROHNE Office or representative

(see back page).

Attention:

Please read the Handbook before installing the meter.

Many problems are avoided when the simple guidelines in this handbook are followed.

Installation and Operating Instructions OPTIMASS 6

1 Mechanical Installation

1.1 General principles

The OPTIMASS mass flow meters provide high accuracy and excellent repeatability. Narrow band pass

digital filtering, and the mathematically modelled internal primary head design with AST (Adaptive Sensor

Technology) for the OPTIMASS sensor family provide exceptional immunity to external vibratory

disturbances from nearby process equipment.

The accuracy of the flow meter is not affected by velocity profile.

The following installation guidelines are practical to implement, particularly if planned before the

OPTIMASS meter is first installed. For further dimensions or connections, please refer to the relevant

section.

For the OPTIMASS, in general, no special mounting requirements are necessary. However, good general

engineering practice for the installation of flow meters should still be observed.

The general guidelines described in this section are valid for the complete OPTIMASS family of mass flow

meters.

• The mass flow meters do not require any straight inlet or outlet runs.

• Due to the weight of the meters we recommend the use of supports.

• It is permissible to support the body of the meter.

• The meter can be installed horizontally, in an upward sloping pipeline or vertically. For best results, a

vertical installation with flow in an upward direction is recommended.

This label on the meter shows the flow direction programmed into the converter in function 3.1.4.

As default this is always in the direction of the ‘+’ arrow, i.e. left-to right as the label is viewed.

Installation and Operating Instructions OPTIMASS 7

Examples

Vertical mounting Horizontal mounting

Upward sloping installation

Avoid mounting the meter with long vertical

drops after the meter. This could cause

siphoning and cause measurement errors.

Avoid mounting the meter at the highest point in

the pipeline. Air or gas can accumulate here and

cause faulty measurements

Flow

1 Valve for zeroing flow meter

2 The second valve is recommended if the pump is switched off to prevent reverse flow

To enable a good zero to be done, it is recommended that a shut-off valve be installed downstream

of the flow meter.

Installation and Operating Instructions OPTIMASS 8

1.1.1Transport and Lifting

As the larger meters are heavy, care should be taken when lifting to install.

• Meters should be lifted or suspended using a well maintained sling.

• The meters should under no circumstances be lifted by the electronics housings.

• The meters can be lifted and suspended from the spigots as shown.

Installation and Operating Instructions OPTIMASS 9

1.2 OPTIMASS 7000 Single Straight Tube Meter

1.2.1 Specific Installation Guidelines

• Tighten flange bolts evenly.

• Observe min and max pipe end loads at end of this section.

The use of reducers at the flanges is

allowed. Extreme pipe size reductions

should be avoided due to possibility of

cavitation and degassing.

There are no additional installation requirements for the OPTIMASS 7000 sensors. Fixing of flexible

hoses directly on the meter is allowed.

1.2.2 Ambient / Process temperatures

The specified and approved ambient and process temperatures must be observed.

Titanium HC22 SS318L

°C °F °C °F °C °F

Process -40 .. +150 -40 .. +300 0 .. +100 0 .. 212 0 .. +100 0 .. 212

-20°C or 4°F for hygienic

or aseptic connections

Compact

-40 .. +55 -40 .. +130 -40 .. +55 -40 .. +130 -40 .. +55

-40 ..

+130

Ambient Remote

-40 .. +60 -40 .. +140 -40 .. +60 -40 .. +140 -40 .. +60

-40 ..

+140

Note:

Where meters are mounted in direct sunlight, it is recommended to install a sunshade. This is

particularly important in countries with high ambient temperatures.

The maximum differential temperature between the process and ambient temperature without

insulation is 130°C or 265°F for Titanium and 80°C or 115°F for Hastelloy and Stainless Steel meters.

1.2.3 Pressure Equipment Directive (PED) requirements.

To comply with the requirements of the PED in Europe, the following information is provided to assist

the plant engineer in installing the meter.

Measuring tube: Titanium Grade 9 Sealing Faces: Titanium Grade 2

Hastelloy C22 Hastelloy C22

Stainless SS 318 Stainless SS 318

The outer cylinder (Secondary Pressure containment) 304 / 304L is dual certified and with “0” rings in

pairs of Viton and hydrogenated nitrile. (Optional outer cylinder of 316/316L).

Wiring feedthrough is made of Epoxy.

Flanges all 316 / 316 L dual certified.

Optional heating jacket 316 / 316L.

Note :

Outer cylinder is in contact with heating medium.

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