KSB Etanorm Installations- und Betriebshandbuch

Standardised Water Pump

Etanorm

Type Series Booklet

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Type Series Booklet Etanorm

edited or processed for any other purpose, nor otherwise transmitted, published or made available to

a third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

Contents

Centrifugal Pumps with Shaft Seal ...................................................................................................................4

Standardised Water Pumps ............................................................................................................................................4

Etanorm ..................................................................................................................................................................... 4

Main applications ................................................................................................................................................ 4

Fluids handled ...................................................................................................................................................... 4

Operating data ....................................................................................................................................................4

Materials per country ..........................................................................................................................................4

Designation .......................................................................................................................................................... 4

Design details ....................................................................................................................................................... 4

Automation .......................................................................................................................................................... 5

Coating and preservation ...................................................................................................................................5

Product benefits .................................................................................................................................................. 5

Product Information as per Regulation No. 547/2012 (for Water Pumps with a Maximum Shaft Power of

150 kW) Implementing "Ecodesign" Directive 2009/125/EC ............................................................................. 6

Acceptance tests/warranty ..................................................................................................................................6

Overview of all fluids handled ............................................................................................................................ 7

Pressure and temperature limits ......................................................................................................................... 9

Materials ............................................................................................................................................................10

Availability of pump sizes per material variant ............................................................................................... 12

Technical data .................................................................................................................................................... 13

Selection charts ................................................................................................................................................. 14

Etanorm, n = 2900 rpm ................................................................................................................................ 14

Etanorm, n = 1450 rpm ................................................................................................................................ 15

Etanorm, n = 960 rpm .................................................................................................................................. 15

Etanorm, n = 3500 rpm ................................................................................................................................ 16

Etanorm, n = 1750 rpm ................................................................................................................................ 16

Etanorm, n = 1160 rpm ................................................................................................................................ 17

Dimensions ......................................................................................................................................................... 18

Pump with bearing bracket ......................................................................................................................... 18

Pump with bearing pedestal ....................................................................................................................... 20

Connections .......................................................................................................................................................22

Flange design ..................................................................................................................................................... 23

Scope of supply .................................................................................................................................................. 24

General assembly drawings ..............................................................................................................................25

Standardised mechanical seal and bolted casing cover ............................................................................. 25

Standardised mechanical seal and clamped casing cover .........................................................................27

Gland packing and bolted casing cover .....................................................................................................29

Gland packing and clamped casing cover .................................................................................................. 31

Reinforced bearings ..................................................................................................................................... 33

Oil lubrication with constant level oiler ..................................................................................................... 34

Contents

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

Etanorm

Main applications

Pump for handling clean or aggressive fluids not chemically

and mechanically aggressive to the pump materials.

▪Water supply systems

▪Cooling circuits

▪Swimming pools

▪Fire-fighting systems

▪Irrigation systems

▪Drainage systems

▪Heating systems

▪Air-conditioning systems

▪Spray irrigation systems

Fluids handled

▪Seawater

▪Brackish water

▪Drinking water

▪Hot water

▪Service water

▪Fire-fighting water

▪Brine

▪Cleaning agents

▪Condensate

▪Oils

Operating data

Operating properties

Characteristic Value

Flow rate Q Up to 660 m3/h (50 Hz)

Up to 740 m3/h (60 Hz)

Head H Up to 160 m (50 Hz)

Up to 160 m (60 Hz)

Operating temperature t -30 °C to +140 °C

Operating pressure p Up to 16 bar

Materials per country

▪A = Europe, Middle East, North Africa

– A1 = Default material variant

– A2 = Optional material variant

▪B = Asia / India

– B1 = Default material variant

– B2 = Optional material variant

▪C = South Africa

– C1 = Default material variant

– C2 = Optional material variant

Designation

Example: Etanorm 050-032-160 GB X 10

Key to the designation

Code Description Region

Etanorm Type series A, B, C

050 Nominal suction nozzle

diameter [mm]

A, B, C

032 Nominal discharge nozzle

diameter [mm]

A, B, C

160 Nominal impeller diameter

[mm]

A, B, C

G Casing material

G Cast iron A, B, C

B Bronze A, C1)

S Nodular cast

iron

A, C1)

C Stainless steel A, B, C

B Impeller material if different

from casing material

G Cast iron A, B, C

C Stainless steel A, B, C

B, I Bronze A, B, C

X Additional code

X Special design A

FX Fire-fighting

pump

10 Shaft seal, e.g. Q1 Q1 X4GG A, C

Design details

Design

▪Volute casing pump

▪Horizontal installation

▪Back pull-out design

1) On request

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

4Etanorm

▪Single-stage

▪Dimensions and ratings to EN 733

▪Complies with the 2009/125/EC Directive.

Pump casing

▪Radially split volute casing

▪Volute casing with integrally cast pump feet2)

▪Replaceable casing wear rings

Impeller type

▪Closed radial impeller with multiply curved vanes

Shaft seal

Shaft seal design Region

Gland packing A, B, C

Single mechanical seals to EN 12756 A, B, C

Double mechanical seals to EN 12756 A, C

Shaft equipped with replaceable shaft

protecting sleeve in the shaft seal area

A, B, C

Bearings

Bearing design Region

Standard bearings

– Floating bearings: deep groove ball bearings

A, B, C

Reinforced bearings

– Floating bearings: deep groove ball bearings

A, B, C

Bearings with bearing pedestal

– Floating bearings: deep groove ball bearings

Example: WS_25_LS

Bearing bracket designation

Designation Description Region

WS Bearing bracket,

standardised water pump

A, B, C

25 Size code (based on

dimensions of seal chamber

and shaft end)

A, B, C

LS Standard A, B, C

LR Reinforced A, B, C

PS Bearing pedestal C

Bearings used

Standard bearings

Design Bearing bracket Rolling element bearings

Pump end Drive end Region

Standard bearings (grease-lubricated) WS_25_LS 6305 2Z C3 6305 2Z C3 A, B, C

WS_35_LS 6307 2Z C3 6307 2Z C3 A, B, C

WS_55_LS 6311 2Z C3 6311 2Z C3 A, B, C

Standard bearings (oil-lubricated) WS_25_LS 6305 C3 6305 C3 A, B, C

WS_35_LS 6307 C3 6307 C3 A, B, C

WS_55_LS 6311 C3 6311 C3 A, B, C

Reinforced bearings (grease-

lubricated)

WS_50_LR 6310 2Z C3 6310 2Z C3 A, B, C

WS_60_LR 6312 2Z C3 6312 2Z C3 A, B, C

Reinforced bearings (oil-lubricated) WS_50_LR 6310 C3 6310 C3 A, B, C

WS_60_LR 6312 C3 6312 C3 A, B, C

Standard bearing pedestal (grease

lubrication)

WS_25_PS 6305 2Z C3 6305 2Z C3 C

WS_35_PS 6307 2Z C3 6307 2Z C3 C

WS_55_PS 6311 2Z C3 6311 2Z C3 C

Standard bearing pedestal (oil

lubrication)

WS_25_PS 6305 C3 6305 C3 C

WS_35_PS 6307 C3 6307 C3 C

WS_55_PS 6311 C3 6311 C3 C

Lubrication

Type of lubrication Region

Grease lubrication A, B, C

Oil lubrication A, B, C

Automation

Automation options:

Automation systems Region

PumpMeter A, C3)

PumpDrive A, C3)

Coating and preservation

Design Region

Coating and preservation to KSB standard A, B, C

Product benefits

▪Improved efficiency and NPSHreq by experimentally verified

hydraulic system of impellers (vanes)

▪Low energy costs through compliance with future

requirements of Commission Regulation 547/2012

(minimum efficiency index MEI ≥ 0.4)

2) Depending on the size, pumps with bearing pedestal have integrally cast pump feet.

3) On request

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

Etanorm 5

▪Operating costs reduced by trimming the impeller

diameter to match the specified duty point

▪Little wear, low vibration levels and excellent smooth

running characteristics thanks to good suction

performance and virtually cavitation-free operation across

a wide operating range

▪Casing sealed reliably – even in varying operating

conditions – by confined casing gasket

▪Optimum material selection for the specific fluid handled

by a large variety of materials. Large range of materials

for many applications available as a standard.

▪Extended selection chart with additional pump sizes for

small flow rates

▪Easy to dismantle with forcing screws provided at the

interface of casing cover and bearing bracket

Product Information as per Regulation No. 547/2012 (for

Water Pumps with a Maximum Shaft Power of 150 kW)

Implementing "Ecodesign" Directive 2009/125/EC

▪Minimum efficiency index: see data sheet

▪The benchmark for most efficient water pumps is MEI ≥

0.70.

▪Year of construction: see data sheet

▪Manufacturer’s name or trade mark, commercial

registration number and place of manufacture: see data

sheet or order documentation

▪Product’s type and size identificator: see data sheet

▪Hydraulic pump efficiency (%) with trimmed impeller: see

data sheet

▪Pump performance curves, including efficiency

characteristics: see documented characteristic curve

▪The efficiency of a pump with a trimmed impeller is

usually lower than that of a pump with full impeller

diameter. Trimming of the impeller will adapt the pump

to a fixed duty point, leading to reduced energy

consumption. The minimum efficiency index (MEI) is based

on the full impeller diameter.

▪Operation of this water pump with variable duty points

may be more efficient and economic when controlled, for

example, by the use of a variable speed drive that matches

the pump duty to the system.

▪Information relevant for disassembly, recycling or disposal

at end of life: see installation/operating manual

▪Information on benchmark efficiency or benchmark

efficiency graph for MEI = 0.7 (0.4) for the pump based on

the model shown in the Figure are available at: http://

www.europump.org/efficiencycharts

Acceptance tests/warranty

Overview of acceptance tests/warranty

Acceptance tests/warranty Region

Materials testing

▪Test report 2.2 on request A, B, C

Final inspection

▪Inspection certificate 3.1 to EN 10204 on request A, B, C

Hydraulic test against surcharge

▪The operating point of each pump with a delivery address or final destination in Europe is

warranted in accordance with ISO 9906/2B.

▪The operating point of each pump with a delivery address or final destination outside of

Europe is warranted in accordance with ISO 9906/2B and ISO 9906/3B.

B, C

▪NPSH test A, B, C

Other inspections/tests possible on request A, B, C

Warranty

▪Warranties are given within the scope of the valid delivery conditions. A, B, C

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

6Etanorm

Overview of all fluids handled

Table of fluids handled and associated material combinations

✘ = standard

Fluid handled Application limits Materials

Casing/impeller

Shaft seal

Mechanical seal

Variant code Notes

Temperature

Pressure

Grey cast iron/

grey cast iron

Grey cast iron/

/tin bronze

Nodular cast iron/

grey cast iron

Tin bronze/

tin bronze

CrNiMo cast steel/

CrNiMo cast steel

RT-P

Pure graphite

U3BEGG

Q1Q1EGG

U3U3VGG

Q1Q1X4GG

BQ1EGG

Q12Q1M1GG

Gland packing4)

Mechanical seal

[°C] [bar] G GB SG BB C 1 3 6 7 9 10 11 12

Water

Brackish water5) ≤ 25 ≤ 10 ✘ ✘ ✘ 1 10 CrNiMo cast steel can be

used

Fire-fighting water6) ≤ 60 ≤ 10 ✘ ✘ ✘ 1 10 Contact KSB for delivery

to VdS guidelines.

Heating water7) ≤ 120 ≤ 10 ✘ ✘ ✘ 1 11 If used as circulating

pump to DIN 4752; pmax

≤10 bar If ductile material

has been specified: "S"

Heating water ≤ 140 ≤ 16 ✘ ✘ ✘ 3 6

Heating water ≥ 110 ≤ 10 ✘ ✘ ✘ 1 10

Condensate ≤ 120 ≤ 10 ✘ ✘ ✘ 1 11

Condensate, not conditioned ≤ 120 ≤ 10 ✘ ✘ ✘ 1 11

Cooling water

(without antifreeze)

≤ 60 ≤ 10 ✘ ✘ ✘ 1 10 Open loop: use GB 1 / GB

Cooling water pH ≥ 7.5

(with antifreeze)8)

≥ 30

≤ 60

≤ 10 ✘ ✘ ✘ 1 11 Open loop: use GB

Cooling water pH ≥ 7.5

(with antifreeze)8)

≥ 60

≤ 110

≤ 10 ✘ ✘ ✘ 1 7 Open loop: use GB

Slightly contaminated water ≤ 60 ≤ 10 ✘ ✘ ✘ 1 10

Seawater ≤ 25 ≤ 10 ✘ ✘ ✘ 1 10 CrNiMo cast steel can be

used

Pure water9) ≤ 60 ≤ 10 ✘ ✘ ✘ 1 11

Raw water ≤ 60 ≤ 10 ✘ ✘ ✘ 1 10

Swimming pool water (fresh

water)

≤ 60 ≤ 10 ✘ ✘ ✘ 1 10 Also applies to

requirements as per DIN

19643

Swimming pool water /

Filtration with 0.0 - 1 mg/l

free active chlorine 10)

≤ 40 ≤ 10 ✘ ✘ ✘ 1 10 Up to 1.4 mg/l free active

chlorine (hypochlorous

acid HClO) for brief

periods

Variant G with shaft

1.4057, nut A4, key A2

Variant GB with shaft

1.4057, nut A4, key A2

Swimming pool water /

Water features with 0.4 mg/l

free active chlorine 10)

≤ 40 ≤ 10 ✘ ✘ 1 10 Up to 1.4 mg/l free active

chlorine (hypochlorous

acid HClO) for brief

periods

Variant B with shaft

1.4571, nut A4, key A2

Swimming pool water /

Water features with > 1 mg/l

free active chlorine 10)

≤ 40 ≤ 10 ✘ ✘ 1 10 Up to 1.4 mg/l free active

chlorine (hypochlorous

acid HClO) for brief

periods

Variant C with shaft

1.4571, nut A4, key A2

Swimming pool water

(seawater)

≤ 40 ≤ 10 ✘ ✘ ✘ 1 10 CrNiMo cast steel for t

≤ 25 °C

Dam water ≤ 60 ≤ 10 ✘ ✘ ✘ 1 10 If solids are contained,

contact KSB.

Drinking water ≤ 60 ≤ 10 ✘ ✘ ✘ 1 11

Partly desalinated water ≤ 120 ≤ 10 ✘ ✘ ✘ 1 11

Fully desalinated water ≤ 120 ≤ 10 ✘ ✘ ✘ 1 11 Purity requirements

cannot be met

Fully desalinated water as

boiler feed water

≤ 120 ≤ 10 ✘ ✘ ✘ 1 11

Refrigerants, cooling brines

4) Na: p1 ≤ 0.5 bar; Nb: p1 > 0.5 bar

5) For components made of bronze: ammonia (NH3) ≤ 5 mg/kg, free from hydrogen sulphide (H2S); no limitation of CI

content required in this case. Please contact KSB if limits are exceeded.

6) General evaluation criteria for results of water analysis; pH value ≥ 7; chlorides content (Cl') ≤ 250 mg/kg. Chlorine (Cl2) ≤

0.6 mg/kg.

7) Treatment to VdTÜV 1466; additional requirement: O2 < 0.02 mg/l

8) Antifreeze on ethylene glycol basis with inhibitors. Content: >20 % to 50 % (e.g. Antifrogen N)

9) No ultra-pure water! Conductivity at 25 °C: < 800 μS/cm, neutral with regard to chemical corrosion

10) The dosing system should be at least 4 m away from the pump set. The chlorine injected should not be directed straight at

the pump (will cause damage in the long term).

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

Etanorm 7

Fluid handled Application limits Materials

Casing/impeller

Shaft seal

Mechanical seal

Variant code Notes

Temperature

Pressure

Grey cast iron/

grey cast iron

Grey cast iron/

/tin bronze

Nodular cast iron/

grey cast iron

Tin bronze/

tin bronze

CrNiMo cast steel/

CrNiMo cast steel

RT-P

Pure graphite

U3BEGG

Q1Q1EGG

U3U3VGG

Q1Q1X4GG

BQ1EGG

Q12Q1M1GG

Gland packing4)

Mechanical seal

[°C] [bar] G GB SG BB C 1 3 6 7 9 10 11 12

Cooling brine; inorganic, pH

value> 7.5, inhibited

≥ 30

≤ 25

≤ 10 ✘ ✘ ✘ 1 11

Water with antifreeze agent,

pH value > 7.5

≥ 30

≤ 60

≤ 10 ✘ ✘ ✘ 1 11

Water with antifreeze agent,

pH value > 7.5

≥ 60

≤ 110

≤ 10 ✘ ✘ ✘ 1 7

Oils/emulsions

Diesel oil, fuel oil EL ≤ 60 ≤ 10 ✘ ✘ 10 GG possible, unless

specific standards have to

be observed

Lubricating oil, turbine oil,

does not apply to SF-D oils

(hardly flammable)

≤ 80 ≤ 10 ✘ ✘ 10 If specified "without

internal primer" contact

KSB. GG possible, unless

specific standards have to

be observed

Drilling/grinding emulsion ≤ 60 ≤ 10 ✘ ✘ 1 9

Oil and water emulsion ≤ 60 ≤ 10 ✘ ✘ 1 9

Brewery applications

Beer mash ≤ 100 ≤ 10 ✘ ✘ 12 If there is a risk of the

pump running dry due to

excessive emptying of the

tank, an Etanorm with

double seal in tandem

arrangement must be

used.

Beer wort ≤ 100 ≤ 10 ✘ ✘ 12

4) Na: p1 ≤ 0.5 bar; Nb: p1 > 0.5 bar

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

8Etanorm

Pressure and temperature limits

Pressure and temperature limits of pump

Material variant Fluid temperature11)12) Test pressure13) Region

G -30 °C to +140 °C Up to 21 bar A, B, C

GB, GC -30 °C to +140 °C Up to 21 bar A, B, C

GI -30 °C to +140 °C Up to 21 bar B

S, SB, SC -30 °C to +140 °C Up to 25 bar A, C14)

B -30 °C to +140 °C Up to 13 bar A, C14)

C -30 °C to +140 °C Up to 21 bar A, C

Pressure and temperature limits of pump with flanges to EN 1092-1, 1092-2 and 1092-3

-30 20 70 120 140

DN25-150

[bar] JS1030/A536 GR 60 40 18

JL1040/A48 CL 35B

1.4408/A743 GR CF8M

T [°C]

CC480K GS/B30 C90700

Pressure and temperature limits DN 25 - DN150

-30 20 70 120 140

DN200

[bar]

T [°C]

JS1030/A536 GR 60-40-18

JL1040/ A48 CL 35B

CC480K-GS/B30 C90700

1.4408/ A743 GR CF8M

Pressure and temperature limits DN 200

11) For hot water heating systems to DIN 4752, Section 4.5, application limits must be observed.

12) For fluid temperatures >140 °C use Etanorm SYT.

13) The casing components are checked for leakage by means of internal pressure tests to AN 1897/75-03D00 with water.

14) On request

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

Etanorm 9

‐021070203 140

p1/p2

DN25-200

[bar]

JS1030/A536 GR 60‐40‐18

JL1040/A48 CL 35B

1.4408/A743 GR CF8M

T [°C]

CC480K‐GS/B30 C90700

Pressure and temperature limits of pump with flanges drilled to ASME

Materials

Overview of materials available for Europe

Part No. Description Material variant

G GB GC GI B S SB SC C

102 Volute casing Grey cast iron JL1040/ A 48 CL 35B A1 A1 A1 - - - - - -

Bronze CC480K-GS/B30 C90700 - - - - A1 - - - -

Nodular cast iron JS1030/

A536 GR 60-40-18

- - - - - A1 A1 A1 -

Stainless steel 1.4408/ A743 Gr CF8 M - - - - - - - - A1

161 Casing cover, conical Grey cast iron JL1040/ A 48 CL 35B A1 A1 A1 - - - - - -

Bronze CC480K-GS/ B30 C90700 - - - - A1 - - - -

Nodular cast iron JS1030/ A536 GR

60-40-18

- - - - - A1 A1 A1 -

Stainless steel 1.4408/ A743 Gr CF8 M - - - - - - - - A1

161 Casing cover,

cylindrical

Grey cast iron JL1040/ A 48 CL 35B A2 A2 A2 - - - - - -

Stainless steel 1.4408/ A743 Gr CF8 M - - - - - - - - A2

Bronze CC480K-GS/ B30 C90700 - - - - A2 - - - -

210 Shaft Tempered steel C45+N A1 A1 A1 - - A1 A1 A1 -

Chrome steel 1.4057+QT800 A2 A2 A2 - - A2 A2 A2 -

Duplex stainless steel 1.4462/

UNS S31803

A2 A2 A2 - A1 A2 A2 A2 A1

230 Impeller Grey cast iron JL1040/ A 48 CL 35B A1 - - - - A1 - - -

Bronze CC480K-GS/ B30 C90700 - A1 - - A1 - A1 - -

Stainless steel 1.4408/ A743 Gr CF8 M - - A1 - - - - A1 A1

330 Bearing bracket Grey cast iron JL1040/ A 48 CL 35B A1 A1 A1 - A1 A1 A1 A1 A1

400 Sealing elements DPAF, asbestos-free A1 A1 A1 - A1 A1 A1 A1 A1

502.01 Casing wear ring,

suction side

Grey cast iron JL1040 / CI A1 A1 A1 - - A1 A1 A1 -

Stainless steel (CrNiMoST) A2 - A2 - - - - - A2

Bronze CC480K-GS - A2 - - A1 - A2 - -

502.02 Casing wear ring,

discharge side

Grey cast iron JL1040 / CI A1 A1 A1 - - A1 A1 A1 -

Stainless steel (CrNiMoST) A2 - A2 - - - - - A2

Bronze CC480K-GS - A2 - - A1 - A2 - -

523 Shaft sleeve15) Stainless steel (CrNiMoST) A1 A1 A1 - A1 A1 A1 A1 A1

524 Shaft protecting

sleeve16)

Stainless steel (CrNiMoST) - - - - A1 - - - A1

Chrome steel 1.4122HV500+80 A1 A1 A1 - - - - - -

902 Studs Steel 8.8 A1 A1 A1 - - A1 A1 A1 -

A4-70/ A193 Gr B8M CL2 A2 A2 A2 - A1 A2 A2 A2 A1

903 Plug Steel A1 A1 A1 - - A1 A1 A1 -

CC 493K-GS - - - - A1 - - - -

A4/ AISI 316 A2 A2 A2 - - A2 A2 A2 A1

920 Nut 8+A2A/ 8+B633 SC1 TP3 A1 A1 A1 - - A1 A1 A1 -

A4/AISI 316 A2 A2 A2 - A1 A2 A2 A2 A1

920.95 Impeller nut A4/ AISI 316 A2 A1 A1 - A1 A2 A1 A1 A1

Steel 8 A1 - - - - A1 - - -

15) Variants with mechanical seal

16) Variants with gland packing

Centrifugal Pumps with Shaft Seal

Standardised Water Pumps

10 Etanorm

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