KUHN GMD44 Bedienungsanleitung

GMD44 _760001 _xxxxxx

Last update

Release date: 17

2014 (17:20:45)

Revision index

Page 1/95Printing date : 06-02-2014 GMD44_760001_xxxxxx

©Copyright KUHN S.A.

GMD44 _760001 _xxxxxx

Machine view and glossary (Cutterbar)

Mark

Description

Disk

Disk with cone

Knives

Disk housing

Swath shield holder

Upper gear case

Set of gearwheels

Lower gear case

Guard angle bracket

Disk skid

Wear skids

Reinforcements

Angles

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©Copyright KUHN S.A.

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©Copyright KUHN S.A.

GMD44 _760001 _xxxxxx

Safety instructions

Introduction

The machine must only be operated, maintained and repaired by qualified persons who are familiar with

the machines' operation and understand safety regulations and procedures for preventing accidents.

The operator must follow the safety instructions in this manual and in the warnings posted on the machine.

The operator is also obliged to respect current legislation concerning accident prevention, work safety

and public traffic circulation.

The intended use of the machine includes following all operation, maintenance and repair

recommendations given by the manufacturer, and using only genuine spare parts, equipment and

accessories, as recommended by the manufacturer.

The manufacturer is not held liable for any damage resulting from machine applications other than those

specified by the manufacturer. Any use other than the designated operation is at the risk and

responsibility of the operator.

The manufacturer is not held liable for any damage or accident resulting from machine modifications

carried out by the operator himself or by a third party without previous written agreement from the

manufacturer.

Read and follow the safety instructions

Before using the machine, carefully read all the

safety instructions in this manual and the

warnings placed on the machine.

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Before starting work, the operator must be familiar with all machine controls, handling devices and their

functions. It is too late to learn once work has been started!

Never let anyone operate the machine who is not trained to do so.

Precautions to be taken before carrying out any operations on the machine

Before leaving the tractor or before adjusting,

maintaining or repairing the machine,

disengage the PTO drive, turn off the engine, remove ignition key and wait until all moving parts have

come to a complete stop and apply park brake.

Precautions to take before using the machine

Do not wear loose clothing which could

become caught up in moving parts.

Wear appropriate protective clothing (gloves,

shoes, goggles, helmet, ear defenders, etc.).

Ensure that all operating controls (ropes,

cables, rods, etc) are placed so as they cannot

be operated unintentionally and cause damage

or injury.

Before operating the machine, check tightness

of nuts and bolts, particularly on components

that the machine uses to process material (tines, forks, blades, knives, etc). Retighten if necessary.

Before operating the machine, ensure that all the safety guards are firmly in place and in good condition.

Immediately replace any worn or damaged guard.

Precautions when driving

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©Copyright KUHN S.A.

Tractor handling, stability, performance and

braking efficiency are all affected by weight

distribution, trailed or mounted implements,

additional ballast and driving conditions. It is

therefore of great importance that the operator

exercises caution in every given situation.

Drive speed must be adapted to ground

conditions as well as to roads and paths.

Always avoid abrupt changes of direction.

Be particularly cautious when turning corners,

paying attention to machine overhang, length,

height and weight.

Never use a narrow track tractor on very uneven or steeply sloping ground.

Never leave the tractor seat while the machine is operating.

Carrying people or animals on the machine when working or in transport is strictly forbidden.

Precautions when driving on public roads

Dimensions

Depending on the dimensions of the machine, contact the relevant authorities to ensure that it can be

legally transported on public roads.

If the machine is over the maximum legal size, follow the local regulations for special transportation of

oversize equipment.

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Gross weight and weight per axle

Check that the tractor's authorized gross weight

as well as its lift capacity and maximum weight

per axle are not exceeded.

The front axle load (1) must never, under any

circumstances, be less than

% of the

tractor's unladen weight. If necessary, add

ballast weights to the front or to the rear to

preserve the steering and braking efficiency.

Additional information

Transport position

Before transporting the machine on public roads, place the machine into its transport position, according

to the instructions in this manual.

Lights and indicators

Before transporting the machine on public

roads, ensure that all legally required lights and

indicators are in place.

Ensure that lights and indicators are clean and in good working order. Replace any missing or broken

equipment.

Maximum speed

Always obey current regulations for driving on roads.

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©Copyright KUHN S.A.

Always keep to the legal speed limit for driving a tractor

machine assembly on public roads.

Precautions when coupling

Before attaching the machine, make sure that it

cannot accidentally start moving (chock the

wheels) and that the parking stand is in the right

position.

The machine must only be attached to the hitch

points provided for this purpose.

Never stand between the tractor and the

machine when operating the three point

linkage.

Do not stand between the tractor and the machine without ensuring that the parking brake is applied.

Hydraulic circuit

Caution! The hydraulic circuit is under high

pressure. Maximum pressure at work:

200

bar.

Before connecting hoses to the tractor

hydraulics, ensure that tractor and machine

circuits are not under pressure. Before

disconnecting a hose, depressurize the

hydraulic circuit.

To avoid making incorrect connections, mark

hydraulic couplers and corresponding hoses

with colors. WARNING! Functions could be

reversed (for example: lift/lower) and cause

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©Copyright KUHN S.A.

accidents.

Regularly check the hydraulic hoses. In case of normal wear, replace the hydraulic hoses every

years.

Damaged or worn hoses must immediately be replaced. When replacing the hydraulic hoses, only use

hoses with the specification recommended by the manufacturer of the machine.

To locate a leak, use appropriate means. Protect body and hands from liquid under pressure.

Any liquid under pressure (particularly oil from hydraulics) can penetrate the skin and cause severe injury.

If injured, see a doctor immediately, there could be danger of infection.

Before any adjustments, maintenance or repairs are carried out, lower the machine to the ground,

depressurize the hydraulics, turn off the engine, remove ignition key and wait until all moving parts have

come to a complete stop.

PTO shaft

Use only PTO shafts supplied with the machine or recommended by the machine manufacturer.

The protective shield of the tractor PTO stub, the PTO shaft guards and the protective shield of the

machine input shaft must always be in place and in good condition.

Make sure that the PTO shaft guards are secured with the safety chains provided.

Any worn or damaged guards must be

replaced immediately. A worn guard or an

unprotected PTO shaft can cause a serious or

even a lethal accident.

Do not wear loose clothing that could be caught in the rotating PTO shaft.

Before attaching or removing a PTO shaft, or before doing any work on the machine, disengage the PTO

drive, turn off the engine, remove ignition key and wait for all moving parts have come to a complete stop.

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©Copyright KUHN S.A.

If the primary PTO shaft is equipped with a torque limiter or a free wheel, these must be fitted on the

machine side.

Ensure that the PTO shaft is always correctly fitted and locked into place.

Before connecting the PTO shaft, ensure that the PTO speed (rotational frequency) and direction of

rotation are in line with the machine manufacturer's recommendations.

Before engaging the PTO drive, make sure all people and animals are clear from the machine. Never

engage the PTO drive when the tractor engine is stopped.

When uncoupling the machine, rest the PTO shaft on the support specially provided, and replace

protective shield on the PTO stub of the tractor.

Read and follow the instructions in the operator's manual provided with the PTO shaft.

Precautions during maneuvers

When moving the machine from the transport position to the working position and vice versa, make sure

that nobody is within the machine pivoting area.

Remote controlled components

Danger of crushing and shearing can exist when components are operated by hydraulic or pneumatic

controls. Keep away from these danger zones.

Hydro

pneumatic accumulator

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©Copyright KUHN S.A.

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