KYMCO MXU 500 Bedienungsanleitung
OWNER'S MANUAL
KWANG YANG MOTOR CO.,LTD.
MXU 500
ON-ROAD
Issued: 01.31.2006
A
IMPORTANT NOTICES
READ THIS MANUAL CAREFULLY
AGE RECOMMENDATION
RIDER TRAINING
Your Owner's Manual contains important information on safety, operation, and
maintenance. Any one who operates this ATV should carefully read and
understand the contents of this manual before riding the vehicle.
The minimum recommended age for this ATV model is 16. Children under age 16
should never operate this vehicle.
Anyone who operates this vehicle should get proper instruction.
FOR ON-ROAD USE ONLY
This machine is designed and manufactured for ON-ROAD use only. It is illegal and unsafe to
operate this machine on any hills and rough or loose terrain.
This machine complies with all applicable ON-ROAD noise level and spark arrester laws and
regulation in effect at the time of manufacture.
Please check your local riding laws and regulations before operating this machine.
B
SPECIAL MESSAGES
KYMCO provides many important safety messages both in this manual and on the
vehicle. For your safety and the safety of others, pay special attention to all
warnings preceded by this alert symbol . Failure to follow the warnings
contained in this manual can result in SERIOUS INJURY or DEATH.
Indicates a strong possibility that serious injury or death may
result if instructions are not followed.
CAUTION Indicates a possibility that equipment or property damage
could result if instructions are not followed.
Note: Gives helpful information
The Owner's Manual should be considered a permanent part of your ATV. It should
remain with the vehicle at all times and stay with the ATV if it is sold.
WARNING
C
PREFACE
Congratulations on your purchase of the KYMCO ATV. KYMCO take pride in a
worldwide reputation for quality-in research, design, production and service.
For replacement parts and accessories, we recommend genuine KYMCO
products. They've been specially designed for your vehicle and manufactured to
meet KYMCO's demanding standards.
This manual will provide you with a good basic understanding of the features and
operation of this machine. This manual includes important safety information. It
provides information about special techniques and skills necessary to ride your
machine. It also includes basic maintenance and inspection procedures. If you
have any questions regarding the operation or maintenance of your machine,
please consult a KYMCO dealer.
We wish you many years of safe and enjoyable riding.
While reading this manual, remember:
Indicates a strong possibility that serious injury or death may
result if instructions are not followed.
All information in this publication is based on the latest product information
available at the time of approval for printing. KWANG YANG MOTOR CO.,LTD
Reserves the right to make changes at any time without notice and without
incurring any obligation.
WARNING
D
CONTROL FUNCTIONS....................17
IGNITION SWITCH..............................17
INSTRUMENTS AND INDICATOR........18
Multi-function display.......................20
LEFT HANDLEBAR SWITCHES...........27
Horn button.....................................27
THROTTLE LEVER.............................33
SPEED LIMITER.................................34
Turn signal switch............................27
Headlight dimmer switch..................28
Hazard switch.................................29
Start switch.....................................30
RIGHT HANDLEBAR SWITCH...........31
2WD/4WD select switch....................31
RECOIL STARTER..............................32
CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS
SAFETY INFORMATION
DESCRIPTION AND MACHINE
IDENTIFICATION
...................1
......................4
..................................9
IDENTIFICATION NUMBER
RECORDS...........................................9
KEY IDENTIFICATION NUMBER............9
FRAME SERIAL NUMBER...................10
ENGINE SERIAL NUMBER..................11
PARTS LOCATION.............................12
Page Page
(Cont'd)
E
FRONT BRAKE LEVER.......................35
REAR BRAKE LEVER..........................35
BRAKE PEDAL...................................35
PARKING BRAKE...............................36
LOCKING STEERING.........................37
DRIVE SELECT LEVER.......................38
FUEL TANK CAP ................................39
FUEL VALVE......................................39
CHOKE KNOB....................................41
ACCELERATING PUMP LEVER...........42
SEAT..................................................43
FLAG POLE BRACKET.......................44
TRAILER HITCH.................................44
OWNER’S MANUAL STORAGE
COMPARTMENT.................................45
ACCESSORY SOCKET........................46
PRE-OPERATION CHECKS.............47
DRIVE SELECT LEVER ......................48
Drive select lever adjustment............50
FRONT AND REAR BRAKES................52
FUEL...............................................53
DRIVE SHAFT BOOTS........................54
ENGINE OIL ......................................55
FINAL GEAR OIL................................56
DIFFERENTIAL GEAR OIL..................56
THROTTLE LEVER.............................57
FITTINGS AND FASTENERS...............57
LIGHTS..............................................57
SWITCHES.........................................57
TIRES................................................58
How to measure tire pressure ..............59
Tire wear limit ....................................60
COOLANT..........................................60
Page Page
(Cont'd)
F
RIDING YOUR ATV ............................75
GETTING TO KNOW YOUR ATV .........76
RIDE WITH CARE AND
APPAREL...........................................80
PRE-OPERATION CHECKS................82
LOADING AND ACCESSORIES..........84
Loading and operational guidelines...84
Accessories.....................................85
MODIFICATIONS................................86
DURING OPERATION.........................87
EXHAUST SYSTEM............................89
PRACTICING......................................90
TURNING YOUR ATV ..........................91
CLIMBING UP SLOPE..........................92
RIDING DOWN SLOPE.........................98
JUDGEMENT......................................77
GOOD
No modifications..............................86
PARKING...........................................99
WHAT TO DO IF .................................100
WHATTODO.....................................100
OPERATION........................................62
STARTING A COLD ENGINE...............62
Using the recoil starter......................65
STARTING A WARM ENGINE..............66
WARMING UP.....................................66
DRIVE SELECT LEVER OPERATION
AND REVERSE DRIVING....................67
ENGINE BREAK-IN.............................69
ACCESSORIES ..................................72
PARKING..........................................70
Parking on a slope............................71
LOADING ...........................................73
Page Page
(Cont'd)
G
PERIODIC MAINTENANCE AND
ADJUSTMENT...................................101
TOOL KIT/
TOOL KIT COMPARTMENT.................101
PERIODIC MAINTENANCE/
LUBRICATION..................................103
ENGINE OIL .....................................106
...............................113
DIFFERENTIAL GEAR OIL.................115
SPARK PLUG INSPECTION..............117
SPARK ARRESTER...........................118
AIR FILTER CLEANING.....................120
AIR CLEANER HOUSING DRAIN
TUBE...............................................123
IDLE SPEED ADJUSTMENT .............124
THROTTLE LEVER ADJUSTMENT....125
VALVE CLEARANCE ADJUSTMENT..126
FRONT BRAKE PADS INSPECTION...126
REAR BRAKE PADS INSPECTION......127
FINAL GEAR OIL
BRAKE FLUID INSPECTION..............127
COOLING SYSTEM INSPECTION......129
Engine overheating........................131
BATTERY..........................................134
Battery remove..............................135
Battery installation.........................135
FUSE REPLACEMENT......................136
HEADLIGHT BEAM ADJUSTMENT....137
DRIVE SHAFT BOOTS.......................137
CABLE INSPECTION AND
LUBRICATION..................................138
TROUBLESHOOTING .......................139
Troubleshooting chart...................140
WHEEL REMOVAL............................132
WHEEL INSTALLATION.....................132
Page Page
(Cont'd)
H
CLEANING AND STORAGE...........141
A. CLEANING ...................................141
B. STORAGE ....................................143
SPECIFICATIONS..................................145
INDEX...................................................151
NOISE REGULATION.............................149
MAINTENANCE RECORD.......................150
Page
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