LEYBOLD SOGEVAC SV200 FP Bedienungsanleitung

SOGEVAC®

SV200 FP

Single-stage, oil-sealed rotary vane pump

Original Operating Instructions 300419814_002_C2

and spare parts list

Ref:

10927FP

1092791FP

95027FP

2 300419814_002_C2 -08/2017 - © Leybold

Page

0 Important Safety Information 4

0.1 Mechanical Hazards 4

0.2 Electrical Hazards 4

0.3 Thermal Hazards 4

0.4 Hazards Caused by Materials and Substances 4

0.5 Danger of Pump Damage 5

1Description 6

1.1 Principle of operation 6

1.2 Technical characteristics 7

1.3 Connection Fittings 11

1.4 Ordering informations 12

1.5 Accessories 13

1.6 SV + WAU Combination Direct connected 13

1.7 Spare parts 14

1.8 Lubricants 14

2Transport and Storing 15

2.1 Transport and packaging 15

2.2 Mounting orientation 15

2.3 Storing 15

3Installation 16

3.1 Setting up 16

3.2 Conforming use 16

3.3 Connection to system 17

3.4 Electrical connections 19

3.3 Start-up 20

4Operation 21

4.1 Operation 21

4.2 Switching off / Shutdown 22

4.3 Ultimate Pump Pressure 23

4.4 Installing the Optional Gas Ballast Valve 23

5Maintenance 24

5.1 Safety Information 24

5.2 Maintenance Intervals 24

5.3 Leybold Service 25

5.4 Maintenance Work 25

6Troubleshooting 31

7Spare parts 33

8 Waste Disposal 40

EU Declaration of Conformity 41

Contents

300419814_002_C2 -08/2017 - © Leybold 3

Safety Information

Obligation to Provide Information

Before installing and commissioning the pumps, carefully read these Op-

erating Instructions and follow the information so as to ensure optimum

and safe working right from the start.

The Leybold SOGEVAC® has been designed for safe and efficient operation

when used properly and in accordance with these Operating Instructions. It is

the responsibility of the user to carefully read and strictly observe all safety

precautions described in this Section and throughout the Operating Instruc-

tions. The SOGEVAC® must only be operated in the proper condition and un-

der the conditions described in the Operating Instructions. It must be operated

and maintained by trained personnel only.

Consult local, state, and national agencies regarding specific requirements

and regulations. Address any further safety, operation and/or maintenance

questions to our nearest office.

DANGER indicates an imminently hazardous situation which, if not avoid-

ed, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoid-

ed, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoid-

ed, could result in minor or moderate injury.

NOTICE is used to notify users of installation, operation, programming or

maintenance information that is important, but not hazard related.

We reserve the right to modify the design and the specified data. The illustra-

tions are not binding.

Retain the Operating Instructions for further use.

This Manual is valid for standard products. If the delivered pump is a special

version, then the pump will be delivered with an additive document which is to

be understood as a part of the Instruction Manual.

NOTICE

DANGER

WARNING

CAUTION

NOTICE

4 300419814_002_C2 -08/2017 - © Leybold

Safety Information

0Important Safety Information

0.1 Mechanical Hazards

1Never expose part of the body to the vacuum. There is a danger of inju-

ry. Never operate the pump with an open and thus accessible inlet. Vac-

uum connections as well as oil filling and oil draining openings must not

be opened during operation of the pump.

0.2 Electrical Hazards

1 The electrical connection must only be provided by a trained person.

Please observe the national regulations in the country of use like EN

50110-1 for Europe, for example.

2 Disconnect the unit from the power supply before starting any work.

0.3 Thermal Hazards

1When operating pump is hot and some surfaces could reach a tem-

perature higher than 80 °C (176 °F). There is a risk of burn by touching.

0.4 Hazards Caused by Materials and Substances

1 SOGEVAC® pumps are not designed:

■ for pumping of dusty, aggressive, corrosive, flammable or explosive

gases or gases mixtures;

■ for pumping of oxygen or other highly reactive gases with a greater

concentration than atmospheric concentration (>20%);

■ for pumping liquids;

■ for working in flammable, explosive or dusty environment. In case of

doubt, please contact Leybold.

See also the lists of use indicated in the CE declaration of conformity.

2 Depending on the process involved, dangerous substances and oil may

escape from the pump. Take the necessary safety precautions!

3 Take appropriate precautions to insure that the pump cannot start.

4If the pump has pumped hazardous gases it will be absolutely necessary

to determine the nature of the hazard involved and take the appropriate

safety precautions.

5Observe all safety regulations!

6Take adequate safety precautions prior to opening the intake or exhaust

port.

7 Respect the instructions concerning environment protection when discard-

ing used oil or exhaust filters!

WARNING

DANGER

CAUTION

DANGER

300419814_002_C2 -08/2017 - © Leybold 5

Safety Information

0.5 Danger of Pump Damage

1Liquid and solid particles must not enter the pump. Install the adequate

filters, separators and/or condensers. In case of doubt consult Leybold.

2The intake line of the pump must never be connected to a device with

over atmospheric pressure. Design the exhaust line so that no pressure

higher than 1,15 bar abs. (0,15 bar rel.) can occur. Never work with

closed or restricted pump exhaust.

3Operating of the pump without oil or operating with incorrect direction of

rotation can destroy the pump or lead to oil backstreaming.

4Never use discarded seals. Always assemble using new seals.

5 The pump must be packaged in such a way that it will not be damaged

during shipping, and so that no harmful substances can escape from the

package.

NOTICE

6 300419814_002_C2 -08/2017 - © Leybold

Description

1Description

SOGEVAC® pumps are designed for pumping of inert gases in the range of

rough vacuum, between atmospheric pressure and ultimate pressure of the

pump.

When removing condensable vapours, a gas ballast valve must be installed.

1.1 Principle of operation

The SOGEVAC® pumps SV200 FP is single-stage oil-sealed rotary vane vacu-

um pump.

The anti-suck back valve, gas ballast valve (optional), exhaust filter, oil return

circuit and oil cooling oil are integrated functional elements. The pumps are

driven by a directly flanged motor.

The rotor (7/88), mounted eccentrically in the pump cylinder (7/83), has three

vanes which divide the pump chamber into several compartments. The volume

of each changes periodically with the rotation of the rotor.

As the rotor rotates, the intake portion of the pumping chamber expands and

sucks gas thru the intake port. The gas passes through the dirt trap and the

open anti-suck back valve (7/54) and enters the pump chamber. As the rotor

rotates further, the vane separates part of the pump chamber from the intake

port. This part of the pump chamber is reduced, and the gas is compressed. At

slightly above atmospheric pressure the gas is expelled from the chamber via

the exhaust valve (6/28).

Oil injected into the pump chamber serves to seal, lubricate and cool the

pump.

The oil entrained with the compressed gas is coarsely trapped in the oil case

(6/27) by deflection. Then fine filtering occurs in the exhaust filter elements

(6/29). The proportion of oil in the exhaust gas is thus reduced below the visi-

bility threshold (over 99.9 % entrapment rate).

Oil trapped in the exhaust filters is returned to the inlet chamber via an oil re-

turn line (6/11).

To prevent gas flowing at atmospheric pressure from the oil reservoir into the

intake port, the oil return line is controlled by a float valve.

The oil cycle is maintained by the pressure difference existing between the oil

case (pressure above or equal atmospheric pressure) and the intake port

(pressure below atmospheric pressure). One part of the oil is taken from the oil

reservoir (6/27) and flows via the oil filter (6/25) to the bearing points of the

rotor and to the pump chamber. The other part of oil injected in the pump does

not run through the oil filter. So, if the oil filter is accidently completely clogged,

lubrication will be assured through the second circuit with enough quantity of

oil to guarantee the good mechanical running of the pump.

However, in that case, the pump will not reach anymore its specific end pres-

sure. That will often indicate that oil is polluted and/or oil filter is clogged.

A fan running on the motor shaft generates the necessary cooling air.

The oil is also fed, thru a cooling coil.

300419814_002_C2 -08/2017 - © Leybold 7

Description

Upon request, water cooled with heat exchanger and thermostatic valve can

be delivered. Those pumps are delivered with a dedicated instruction manual

added.

The pumps have a gas ballast device. By opening the gas ballast valve, a con-

trolled amount of air so called “gas ballast” - is admitted into the pump cham-

ber.

This gas ballast prevents condensation (up to the limit of water vapor tolerance

specified in the Technical Data) when pumping condensable gases or vapors.

The operational limits of gas ballast are defined in § 4.1.

Unintentional venting of the vacuum chamber as well as oil suckback when

shutting down the pump are prevented by the integrated anti-suckback valve

(7/54), see also § 4.2.

1.2 Technical characteristics

Pump technical data like e.g. ultimate pressure & noise level are only valid for

standard pumps operating with the mentioned mineral oil. The use of other oils

may have consequences on these values.

1) to DIN 28400 and following numbers, with standard gas ballast

2) operated at the ultimate pressure without gas ballast, free-field measurement at a

distance of 1 m

3) please contact Leybold

4) CEI: 460 V / NEMA: 200 - 300 / 460 V

SV200 FP

Technical Data 50Hz 60Hz

Nominal speed

/h 180 220

Pumping speed

/h 170 200

Ultimate partial pressure without gas ballast

mbar ≤8.10-2≤8.10-2

Ultimate total pressure mbar

with gas ballast standard

mbar ≤0.7 ≤0.7

Water vapour tolerance mbar 40 50

Water vapour tolerable load kg/h 3.4 5.4

Noise level

dB(A) 69 73

Leak rate mbar.l.s-1≤1.10-3≤1.10-3

Mains voltage (Standard)

For other voltage

V230/400 460 4)

Motor power kw 44.6

Type of protection IP55 IP55

Rated rotational speed min-11450 1750

Oil capacity (min./max.) L5/9 5/9

Intake connection G2 G2

NPT 23)

Exhaust connection G2 G2

NPT 23)

8 300419814_002_C2 -08/2017 - © Leybold

Description

SV200 FP

DIMENSIONAL DRAWING

Dimension in mm

Type Øa Øb Amax. a0 a1 a2 a3 a4 a5 Bb1 b2 b3 b4 ØD/P Hh1 h2 h3 h4 XYZWeight kg

109 27FP G2 G2 970 548 390 252 62 214 40 535 394 50 140 269 M10/10 425 352 392 318 399 350 150 300 190

1092791FP 960

95027 FP 960

EXHAUST

Øb

b4 b3

ØD

XA max

INLET PORT

Øb

OIL FILTER

GAS BALLAST VALVE

EXHAUST FILTER

OIL LEVEL

OIL DRAIN

OIL FILLING PLUG THERMAL SWITCH (OPTION)

OPTION:71118126

OPTION:95390-95391

OIL LEVEL MONITOR

300419814_002_C2 -08/2017 - © Leybold 9

Description

Conversion factors Different pressure units Different pumping speed unit

mbar

(millibar)

torr Inches Hg

vacuum

m3.h-1l.s-1cfm

1 lb = 0.453 kg

1 qt = 0.946 l

1013

400

760

300

18.12

m3.h-1 = m3/h 10.278 0.589

1 hp = 0.735 kw

1 r.p.m = 1 min-1

133

100

25.98

29.8

l.s-1 = l/s 3.6 12.12

1 inch = 25.4 mm 1

0.1

0.75

29.89

29.92

cfm (cubic feet

per minute)

1.699 0.472 1

1 atm (atmosphere) = 1013 mbar

1 Pa (pascal) = 0.01 mbar = 10-2 mbar

1 bar = 1000 mbar

1 torr = 1.33 mbar

Example: 1 m3.h-1 = 0.589 cfm

Note: the nominal pumping speed of a pump at 60Hz is

20% higher that at 50Hz

Description

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere LEYBOLD Wasserpumpe Handbücher

LEYBOLD

LEYBOLD ECODRY plus 25 Bedienungsanleitung

LEYBOLD

LEYBOLD DRYVAC DV 450 Bedienungsanleitung

LEYBOLD

LEYBOLD TRIVAC B SERIES Bedienungsanleitung

LEYBOLD

LEYBOLD TRIVAC B Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV25 FP Bedienungsanleitung

LEYBOLD

LEYBOLD E 250 Bedienungsanleitung

LEYBOLD

LEYBOLD Trivac D8A Bedienungsanleitung

LEYBOLD

LEYBOLD ScrewLine SP250 Bedienungsanleitung

LEYBOLD

LEYBOLD TURBOVAC 50 Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV10B Bedienungsanleitung

LEYBOLD

LEYBOLD Ruvac WH 700 Bedienungsanleitung

LEYBOLD

LEYBOLD DRYVAC DV 200 Bedienungsanleitung

LEYBOLD

LEYBOLD VARODRY VD65 Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV 16 Bedienungsanleitung

LEYBOLD

LEYBOLD TURBOVAC TW 700 Bedienungsanleitung

LEYBOLD

LEYBOLD DRYVAC B Series Bedienungsanleitung

LEYBOLD

LEYBOLD TURBOVAC 340 M Bedienungsanleitung

LEYBOLD

LEYBOLD TURBOVAC i(X) Bedienungsanleitung

LEYBOLD

LEYBOLD DRYVAC 50 S Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV1200 Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV45 FP Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV25 B Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV470 B AIR Bedienungsanleitung

LEYBOLD

LEYBOLD SOGEVAC SV630 B Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

moyno

moyno 2000 CC Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung