Lincoln Electric DIX WD 300 Montageanleitung

WIRE FEEDER

DIX WD 300

SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE

DEVICE N° W000315522

EDITION : EN Instructions for use REF : 8695 5601

REVISION : D

DATE : 07-2019 Original instructions

Thank for the trust you have expressed by purchasing this equipment, which

will give you full satisfaction if you follow its instructions for use and

maintenance.

Its design, component specifications and workmanship comply with

applicable European directives.

Please refer to the enclosed CE declaration to identify the directives

applicable to it.

The manufacturer will not be held responsible where items not recommended

by themselves are associated with this product.

For your safety,there follows a non-restrictive list of recommendations or

requirements, many of which appear in the employment code.

Finally we would ask you kindly to inform your supplier of any error which

you may find in this instruction manual.

8695 5601

TOPTIG I

CONTENTS

A - SAFETY INSTRUCTIONS............................................................................................................1

1 - SERVICING.........................................................................................................................1

2 - PERSONAL PROTECTION................................................................................................1

B - TECHNICAL SPECIFICATIONS..................................................................................................2

C - STARTING UP..............................................................................................................................3

1 - INSTALLING THE REEL HOLDER.....................................................................................3

2 - CONTROLS ........................................................................................................................4

3 - DIX WDW 100 COOLING KIT.............................................................................................4

4 - WDA 303 TIG BUNDLE CONNECTING KIT ......................................................................5

5 - OTHER ELEMENTS ...........................................................................................................6

6 - ADAPTATION TO WIRE DIAMETER.................................................................................7

7 - WIRE LOADING..................................................................................................................8

D - MAINTENANCE AND TROUBLESHOOTING.............................................................................9

1 - MAINTENANCE..................................................................................................................9

2 - TROUBLESHOOTING........................................................................................................10

3 - WIRING DIAGRAM.............................................................................................................11

4 - SPARE PARTS...................................................................................................................13

PERSONAL NOTES ..........................................................................................................................16

8695 5601

II TOPTIG

REVISIONS

REVISION B 07/06

DESIGNATION

PAGE

To change logos

REVISION C 07/17

DESIGNATION

PAGE

Complete update

REVISION D 07/19

DESIGNATION

PAGE

To change logos

8695 5601 / D

TOPTIG A-1

A - SAFETY INSTRUCTIONS

ELECTROMECHANICAL EQUIPMENT USED AS THE SUBASSEMBLY OF AN

INSTALLATION.

This equipment can be associated with a

welding installation, in which case it is covered by

safety instructions described in the instructions for the

welding installation

If this equipment is used in other cases, a

minimum of instructions must be respected, in

particular :

1 - SERVICING

Check often that the insulation and connections of

the electrical equipment and accessories are in

good condition: plugs, cables, flexible cables,

sheaths, connectors, extension cables, workpiece

clamps, electrode holders or torches...

Maintenance and repair work on insulating

sheaths and covers should never be carried out in

a makeshift manner.

Have defective accessories repaired by a

specialist or, better still, replace them.

Periodically check that electrical connections are

properly tightened and do not overheat.

2 - PERSONAL PROTECTION

RISK OF EXTERNAL INJURY

The operator must be properly dressed and

protected for the work he is carrying out

Ensure that no part of the operator's body or of his

assistant's body can come in contact with metal

parts and workpieces which are energized or

which could accidentally become energized

and/or which are moving.

Do not wrap electrical cables around your body.

8695 5601 / D

B-2 TOPTIG

B - TECHNICAL SPECIFICATIONS

Welding process

TIG or plasma, welding and brazing.

Wire feed speed

0 - 20m/min

Wire diameter

0.8/1.0/1.2/1.6mm

Welding metal

Steel alloys and non alloys, high-alloy steels, aluminium alloys,

magnesium alloys, copper alloys and nickel alloys

Max. welding current.

500 A 60% (ambient temperature 40 °C)

400A 100%

Welding voltage

see welding station

Max. no-load voltage

Uo = 113 V (peak value)

Max. connecting voltage

42 V / 50 Hz

Capacity

100 VA

Degree of protection

IP 23

Sound level

< 70 dB (A)

Dimensions

275/ 220/ 259 - (L/W/H in mm)

Weight

7.2 kg

Reel holder

DIX WDS 300 (reel Ø 300 mm)

Ambient operating temperature

-10 °C to +40 °C

Ambient transport and storage

temperature

-10 °C to +55 °C

8695 5601 / D

TOPTIG C-3

C - STARTING UP

1 - INSTALLING THE REEL HOLDER

The DIX WD 300 and reel holder are assembled with the help of the DIX WDV 100 connecting kit

Connecting kit

Installing the reel

Drive pin

When you put in place the wire reel, make sure that the

reel drive hole rests on the core drive pin.

Adjusting the reel brake

The reel core has a braking screw, which must be adjusted so that the reel of wire stops moving when it is stopped.

Female 5-mm hex key.

Protect the brake from

impurities!

Applying the brake excessively will stop continuous feeding (movement in jolts), with a risk of overloading the drive

motor.

If the braking force is not sufficient, the stopped wire reel could continue to turn due to inertia and the wire may get

entangled or come off.

Use a female 5-mm hex

key.

Released

Applied

C - STARTING UP 8695 5601 / D

C-4 TOPTIG

2 - CONTROLS

The main controls are on the front.

Wire feed pushbutton

Torque adjustment potentiometer

(wire feed force)

3 - DIX WDW 100 COOLING KIT

The rapid union system is used to automatically lock the connection when the homologous element of the coupler

is pushed home. Unlocking is by sliding the bush towards the unit.

Front

Rear

Water out

Water return

Water out

Water return

8695 5601 / DC - STARTING UP

TOPTIG C-5

4 - WDA 303 TIG BUNDLE CONNECTING KIT

Bundle connecting kit:

DIX WDA 300 - (CI77500.280)

with welding current

C - STARTING UP 8695 5601 / D

C-6 TOPTIG

5 - OTHER ELEMENTS

1. Reel nut

for opening and closing the reel holder

cover.

2. Cover lock

closing the unit cover.

Rear connection

Connection to wire feeder

Connection to power source

Torch impact safety output

Primary power supply

Support plate A5

Fastening the intermediate bundle

Pull-relief for the connecting bundle.

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