Lincoln Electric Magnum 450WC Bedienungsanleitung

MAGNUM®450WC

K684

The Magnum 450WC is a water

cooled gun and cable assembly

designed for both gas-shielded solid

(GMAW) and gas-shielded, flux-cored

(FCAW-GS) continuous feed arc

welding wires.

To function properly, the 450WC must

be connected to a water cooler. Water

flows through the gun cables and han-

dle to the end of the gun tube, cooling

the gas diffuser and nozzle.

In addition to keeping the contact tip

cool, the outgoing end of the gun tube

is specially designed for maximum

heat transfer between the cooling

water and the gas nozzle. The gas

nozzle will not overheat, even when

operating the gun at 100% duty cycle.

This results in cool operation in appli-

cations such as spray transfer, pulse

welding and when using argon

blended gas.

The gun has two ratings when

cooled at a minimum water flow

rate of .58 gallons (2.2 liters) per

minute.

With straight CO2gas:

450 amps, 100% duty cycle.

With argon/CO2blended gas:

400 amps, 100% duty cycle.

The wire diameter range is

.035 - 5/64” (0.9 - 2.0mm):

Solid Wire:

.035 - 1/16” (0.9 - 1.6mm)

Flux-cored Wire:

.045 - 5/64” (1.2 - 2.0mm)

Choose from 10 ft. or 15ft. (3 or 4.5m)

cable lengths.

The gun tube angle is 60 degrees.

Cable liners for aluminum wire feeding

are available. See Expendable

Replacement Parts table on page 3.

The 450WC gun can be connected to

a wire feeder with a Lincoln Fast-Mate™

adapter or a European-style gun

adapter. The following connector kits

allow connection of the 450WC gun

to wire feeders without Fast-Mate

receptacles:

The Magnum 450WC Water-Cooled Gun and

Cable Assembly

Product No. Cable Length Wire Size Contact Tip Gas Diffuser Gas Nozzle Cable Liner

ft. (mm.) In. (mm.)

K684-X 10 (3.5) .035 (.9) S22334-035 S22030-1 M18210-4 M16083-1

.045 (1.2) S22334-045

K684-X 15 (4.5) .035 (.9) S22334-035 S22030-1 M18210-4 M16083-1

.045 (1.2) S22334-045

K684-X 10 (3.5) .052 (1.3) S22334-052 S22030-1 M18210-4 M16083-2

1/16 (1.6) S22334-116

K684-4 15 (4.5) .052 (1.3) S22334-052 S22030-1 M18210-4 M16083-2

1/16 (1.6) S22334-116

K684-5 10 (3.5) 1/16 (1.6) S22334-116 S22030-1 M18210-4 M16083-3

5/64 (2.0) S22334-564

K684-6 15 (4.5) 1/16 (1.6) S22334-116 S22030-1 M18210-4 M16083-3

5/64 (1.6) S22334-564

Connector Feeder

Kit Type

K489-1 Lincoln LN-7 Series, LN-8

or LN-9

K489-2* Lincoln LN-25 or DH-10

K489-3 Miller wire feeders

K489-4 Tweco adapted wire

feeders

K489-5 Hobart Series 2000 wire

feeders

K489-6 ESAB wire feeders

K489-7 Lincoln 10-Series feeders,

LN-10, DH-10, PF-10,

STT-10.

* To install a K489-2 Adapter Kit on a 10-Series wire feeder, a K1500-1

wire feeder connector is also required.

ORDERING INFORMATION

Customer Assistance Policy

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs

of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our

customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect

to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information

or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does

the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of

the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Description Part No. Size Inches Size mm.

CABLE LINER for 15' (4.5m) M16083-1 .035-.045 .9-1.2

and less (Steel wire) M16083-2 .052-1/16 1.3-1.6

M16083-3 1/16-5/64 1.6-2.0

CABLE LINER for 15' (4.5m) M18732-2 (black) .030-.035 .8-.9

and less (Aluminum wire) M18732-4 (red) 1/16 1.6

M18732-6 (blue) .035-3/64 .9-.2

CABLE LINER for 10' (3.0m) M18732-1 (black) .030-.035 .8-.9

and less (Aluminum wire) M18732-3 (red) 1/16 1.6

M18732--5 (blue) .035-3/64 .9-1.2

CONTACT TIPS(1) S22334-035 .035 .9

S22334-035A .035A .9A

S22334-040 .040 1.0

S22334-040A .040A 1.0A

S22334-045 .045 1.2

S22334-364A 3/64A 1.2A

S22334-052 .052 1.3

S22334-116 1/16 1.6

S22334-116A 1/16A 1/16A

S22334-564 5/64 2.0

GAS DIFFUSER S22030-1

NOZZLE INSULATOR S22031-1

GAS NOZZLE (flush) M18210-1 .39 ID 10 ID

(flush) M18210-2 .51 ID 13 ID

(flush) M18210-3 .59 ID 15 ID

.12" (3mm) recess M18210-4 .59 ID 15 ID

.12" (3mm) recess M18210-5 .76 ID 19.2 ID

Spot M18210-6 .76 ID 19.2 ID

GUN TUBE ASSEMBLY REPLACEABLE PARTS:

GUN TUBE INSULATION S22333-7A

NOZZLE HOLDER(2) S22333-7B

FIXING NUT S22333-7C

CERAMIC INSULATOR(2) S22333-7D

INSULATION CONE S22333-7F

JOINT COMPOUND T12837

EXPENDABLE REPLACEMENT PARTS

(1) Add suffix “D” for 10-pack, “M” for 20-pack.

(2) Joint compound is required for assembly of these parts.

THE

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WEBSITE www.lincolnelectric.com

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