Lincoln 105 Bedienungsanleitung

Owner Manual

Operating Instructions and Service Parts Lists

1001a95

2.1A-18002-A95

High-Pressure Multiline Pump model 105

Subject to change without notice

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Subject to change without notice

Page 2 from 18

Preface / Table of Contents

Preface to the Owners Manual

This User Manual is intended to familiarize the user with the

pump/lubrication system and to enable him to use its various

features.

The Operating Instructions contain important information for

safe, correct and economic operation of the pump/lubrication

system. Their observance will help avoid hazards, reduce re-

pair costs and downtime, increase the reliability and prolong

the service life of the pump/lubrication system.

These Operating Instructions must be completed to include

the respective national regulations concerning the prevention

of accidents and protection of the environment.

The User Manual must always be available on the site where

the pump/lubrication system is in operation.

If persons who are charged with work with the pump/lubricati-

on system do not have a good command of the english lan-

guage, it is the user’s responsibility to take the necessary ac-

tion to make the User Manual, particularly the Operating In-

structions, understandable to these persons.

The User Manual must be read and used by all persons who

are charged with work with the pump/lubrication system, e.g.

• Operation, including adjustment, troubleshooting during

operation, elimination of production waste, maintenance,

disposal of process materials

• Maintenance (inspection, repairs)

• Transport

Table of Contents

Contents Page

1 Safety Instructions ......................................... 3

2 Description....................................................... 5

2.1 General .............................................................. 5

2.2 Appropriate Use ................................................ 5

2.3 Technical Data .................................................. 5

2.4 Structure ............................................................ 6

2.5 Electrical Equipment ......................................... 8

2.6 Mode of Operation ............................................ 8

3 Erection and Assembly.................................. 9

3.1 Erection of the Pump ........................................ 9

3.2 Electrical Connection........................................ 9

Contents Page

4 Operating Instructions ................................... 9

4.1 Commissioning.................................................. 9

4.2 Maintenance.................................................... 10

4.3 Troubleshooting .............................................. 11

5 Spare Parts List............................................. 12

6 Accessories ................................................... 15

6.1 Dimensional Drawings.................................... 15

6.2 Lubricant Output Diagram .............................. 16

6.3 Motor data sheet ............................................. 18

6 Declaration ..................................................... 18

Subject to change without notice

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Page 3 from 18

The Operating Instructions include general instructions which

must be followed when a pump/pump unit is installed, opera-

ted or serviced. Therefore, it is absolutely necessary for the

fitter and the specialist/user to read the Operating Instructions

before a unit is installed and commissioned. The Operating

Instructions must always be available on the site where the

machine/system is erected.

All general safety instructions contained in this main chapter

on safety must be observed as well as all special safety in-

structions given in other main chapters.

Hazard markings in Operating Instructions

The notes referring to safety contained in the Operating In-

structions whose failure to observe them may result in perso-

nal injury are marked by the following symbol

Safety symbol acc. to DIN 4844-W9

The symbol

Safety symbol acc. to DIN 4844-W8

warns of an electrical hazard.

If ignoring the safety notes might result in machine damages

and malfunction, the word

CAUTION

is added.

Warnings directly fixed to the machine must always be obser-

ved and must be kept in completely legible condition.

Safety Notes

1 Safety Notes

Staff Qualification and Training

The staff responsible for operation, maintenance, inspection

and installation must be adequately qualified for these jobs.

The user must properly regulate the field of responsibility and

supervision of the personnel. If the personnel is not in com-

mand of the necessary expertise, they must receive the ap-

propriate training and instructions.

If necessary, this can be done by the manufacturer/supplier

on behalf of the machine user. Furthermore, the user must

ensure that the contents of the Operating Instructions are fully

understood by the personnel.

Hazards resulting from failure to observe the safety notes

Failure to heed the safety warnings may result in damage to

equipment and the environment and/or personal injury.

Failure to observe the safety notes may result in the loss of all

claim for damage.

As an example, in the following we list some dangers which

may result from failure to observe the warnings:

• failure of machine/system to fulfill important functions

• failure of specified methods for maintenance and repair

• personal injury due to electrical, mechanical and chemical

influences

• danger to the environment due to leakage of harmful mate-

rials

Safety-Conscious Working

The safety notes given in the Operating Instructions, the pre-

vailing national regulations for the prevention of accidents and

any internal working and shop regulations and accident pre-

vention measures of the user must be observed.

Safety Instructions for the User/Operator

• If warm or cold machine parts may involve hazards, the cu-

stomer must protect them against accidental contact.

• Do not remove protection devices for moving parts while the

machine is in operation

• Leakages of harmful materials must be disposed of so as to

jeopardize neither persons nor the environment. The requi-

rements of the law must be satisfied.

• Danger caused by electrical current must be excluded (for

details refer to the applicable specifications of VDE and the

local power supply companies).

10013a94

10014a94

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Subject to change without notice

Page 4 from 18

Safety Notes

Safety Instructions for Maintenance, Inspection and In-

stallation Services

The user must make sure that all maintenance, inspection and

installation work is executed by authorized and qualified ex-

perts who have throroughly read the Operating Instructions.

On no account may work be done on the machine while the

machine is in operation. Follow all instructions for shutting

down the machine as described in the Operating Instructions.

Decontaminate pumps and pump units delivering harmful

materials.

Reassemble all safety and protection devices immediately af-

ter completion of the cleaning procedure.

Dispose of material harmful to the environment in accordance

with the applicable official regulations.

Before putting the pump/pump unit into operation, ensure that

all points given in the chapter „Commissioning“ are fulfilled.

Unauthorized Modification and Spare Parts Production

Alteration and modifications of the machine are only allowed if

approved by the manufacturer. Original spare parts and ac-

cessories authorized by the manufacturer ensure safe opera-

tion. If other parts are used, the manufacturer may be re-

leased from its liability for the resulting consequences.

Inadmissible Operating Modes

The operational safety of the supplied product is only granted

if the product is operated according to the instructions given in

chapter 1 - General - of the Operating Instructions. The max.

ratings listed in the Technical Data sheet must never be ex-

ceeded.

Commissioning of the product (pump/pump unit) within the

European Union is forbidden until it has been decided that the

machine in question meets the requirements of the EU guide-

lines.

Subject to change without notice

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Page 5 from 18

2.3 Technical Data

Technical Data

Number of outlets: 1 to 5

Threaded connection: 1/4" BSPF

Max. operating pressure: 300 bar

Deliverable lubricants: greases up to NLGI grade 3

mineral oils having a viscosity of min. 20 mm²s

-1

Lubricant output

at continuous operation: 5 - 210 cm³/h

(see also chart on page 16+17)

Lubricant output/piston stroke:

for pump element piston DIA 5 mm: 0.11 cm³

for pump element piston DIA 6 mm: 0.16 cm³

for pump element piston DIA 7 mm: 0.23 cm³

Available reservoir sizes: 3, 5 or 10 dm³

(level controls optional)

Kinds of drive: with free shaft end

with worm gear and free

shaft end

with worm gear and three-

phase flanged motor

Drive motor

Nominal output 0,09 kW

Syncronous speed 1500 rpm

Protection class IP 54

Insulation class F

other versions on request

Sound level < 70 dB(A)

Description

2 Description

2.1 General

This User Manual only refers to the high-pressure multiline

pumps of the series 105. It is intented for the personnel char-

ged with the erection, operation and maintenance of the

pump.

If you require more information than given in this User Manu-

al, please contact

LINCOLN GMBH

Abt. Zentraler Kundendienst

Postfach 1263

D-69183 Walldorf

Tel. 06227 330

Fax 06227 33259

2.2 Appropriate Use

The multiline pump model 105 is designed for use in centrali-

zed lubrication systems only. Take care that the maximum

ratings mentioned in the Technical Data sheet, particularly the

max. operating pressure of 300 bar, are not exceeded. Any

other use is not in accordance with the instructions and will

result in the loss of claims for guarantee and liability. The

multiline pump model 105 is a central lubrication pump with 1

to 5 pump elements, i.e. with 1 to 5 outlets. The high operating

pressure of 300 bar allows to use the pump as a multiline

pump and also as a central lubrication pump in large-sized

progressive systems.

The diversity of models allows a wide range of use of pump

105:

e.g

• for machines in the beverage industry

• for machines for materials handling (cranes, drive for con-

veyors, conveyor worms)

• for machines in the construction industry

• eccentric presses, forging machines

Any other use is not in accordance with the instructions and

will result in the loss of claims for guarantee and liability.

Output of motor driven pumps model 105-SM

model ratio output (cm³/h and outlet)

designation piston dia

567

105-SM 100 100:1 80 125 175

105-SM 200 200:1 40 60 85

105-SM 400 400:1 20 30 45

105-SM 1600 1600:1 5 8 10

Nominal speed n=1330 min

-1

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Subject to change without notice

Page 6 from 18

2.4 Structure

The pump consists of the following main components:

item description

1 housing

2 lubricant reservoir

3 stirring paddle with scraper

4 eccentric shaft

5 pump element

6 worm gear

The detailed pump structure and pump equipment are shown

on the following model designation.

The detailed model designation is mentioned on the namepla-

te.

1002a95

Description

Subject to change without notice

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Page 7 from 18

105 - SM 800 - 3 X L - 4 K7 - 000

105 - SF 1600 - 3 X N - 3 K7

105 - F 40 -5XB-4K7

105 SM 1600 - 5 Y B - 5 K6 - 400

Model Designation

The complete pump unit is defined by a model designation.

Examples of model designations:

105 = basic pump model for grease or oil, with 1 to 5 outlets

Kind of drive:

F = with free shaft end

SF = with worm gear and free shaft end

SM = with worm gear and three-phase flanged motor (1500

rpm)

Total ratio of the pump gears

Model Total ratio Pump ratio Gear ratio

10 10 10 -

40 40 40 -

100 100 10 10

200 200 10 20

400 400 10 40

1600 1600 40 40

Reservoir designs

5 = 5 l nominal capacity of the sheet metal reservoir

3 = 3 l nominal capacity of the sheet metal reservoir

X = grease reservoir

Y = oil reservoir

N = standard design

L = reservoir with low level control

B = reservoir with high and low level controls

Pump elements

1 to 5 = number of pump elements

K7, K6, K5 = piston diameter 7, 6 or 5

Motor voltages

000 = pump unit without motor

400 = 230/400V, 50 Hz

500 = 500 V, 50 Hz

440 = 440 V, 60 Hz

Other voltages on request

Description

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Subject to change without notice

Page 8 from 18

Fig. 2.6.1: Suction phase

Fig. 2.6.2: Delivery phase

1003a95

1004a95

2.5 Electrical Equipment

Flanged gear motor technical data on

enclosed data sheet

Accessories

(depend on the pump equipment)

Low level control and/or high level - “ -

control for grease (via follower

plate and contact pin)

Low level control and/or high level - “ -

control for oil (via floating switch)

2.6 Mode of Operation

The worm gear and a gear reducer, if any, reduce the speed

of the eccentric shaft down to the desired output.

The eccentric shaft causes the piston lodged in the pump ele-

ment to be moved back and forward, which results in the lub-

ricant being sucked in and supplied to the outlet via a check

valve.

The eccentric shaft simultaneously drives the stirring paddle.

The lubricant is homogenized by the rotating motion of the

stirring paddle and it is dispensed to the suction boreholes of

the pump element.

Description

Subject to change without notice

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Page 9 from 18

Erection and Assembly / Operating Instructions

3.1 Pump Erection

Requirements on the place of installation

• protected from dust and dirt

• safe against atmospheric influences (note the protection

type of the electric motor)

• enough space for opening the reservoir cover and execut-

ing the maintenance work (the required space depends on

the pump size)

• even, solid and vibration-free place of erection

Depending on the pump design, it may be necessary to con-

nect the drive. The sense of rotation of the pump and thus that

of the driving shaft is optional.

In the case of pumps with free shaft end, take care that the

max. admissible drive speed of the drive shaft mentioned on

the nameplate is not exceeded.

3.2 Electrical Connection

All electrical work should be underta-

ken only by qualified personnel.

Electrical connection of the drive motor

• Terminal diagram under the cover of the terminal box

• Fuse protection in conformity with the national regulations

in force; rated current consumption mentioned on enclosed

motor data sheet

Electrical connection of the level controls

• acc. to enclosed terminal diagram/circuit diagram

4.1 Commissioning

Before putting the pump into operation, fill the reservoir with

lubricant

• When filling the lubricant, take care

that no impurities or other particles

enter the reservoir

• Always refill the reservoir in due time

• Avoid dust/dirt in the pump area

Do not touch internal parts (stirring

paddle) of the reservoir while the

pump is in operation

Risk of injury

Operation with oil

Before filling the oil, remove the lubrication fitting on the pump

housing and replace it by a closure plug.

Only use mineral oils having a viscosity of min. 20 mm²/s.

Operation with grease

The pump model 105 is suitable for the delivery of greases

including NLGI grade 3 (depending on the ambient tempera-

ture).

The first pump filling must be made via the lubrication fitting

on the pump housing. Further filling may be made from the

top. It is however recommended to fill the reservoir from below

via the lubrication fitting.

Venting and connection of the tube lines

Switch on pump and let it run until the lubricant emerges from

the pump outlets without air bubbles. Then connect the tube

lines which must have been filled with grease before to the

pump elements.

If the lubricant has not been refilled in due time, it is necessa-

ry to vent the pump as follows:

• Disconnect tube line from pump outlet

• Fill pump via lubrication fitting on pump housing

• Switch pump on until lubricant emerges from all pump out-

lets

• Reconnect tube line

All system components on which the

pump hydraulic pressure acts (e.g. pro-

gressive metering devices, tube lines,

tube fittings, hoses) must be designed

for the maximum system pressure.

4 Operating Instructions3 Erection and Assembly

CAUTION

LINCOLN GmbH *Postfach 1263 *D-69183 Walldorf *Tel +49 (6227) 33-0 *Fax +49 (6227) 33-259 *Tx 466088

Owner Manual

High-Pressure Multiline Pump Model 105

2.1A-18002-A95

Subject to change without notice

Page 10 from 18

1019a95

Fig. 4.2.1: Sectional drawing of High-Pressure Multiline Pump Model 105

item description

1 housing

2 pumpelement

3 closure plug

4 gasket

CAUTION

4.2 Maintenance and Repairs

The repairs should be executed only by qualified person-

nel using original spare parts. Before undertaking any re-

pair on the pump, follow the following instructions:

• Switch drive motor or mechanical

drive off and protect it from inadver-

tent restart.

Risk of injury by the stirring paddle

• Loosen the pressure connection fit-

tings on the pump element in order to

decrease the pressure in the pump

and system.

Risk of injury due to lubricant splashing under high pres-

sure

Under the condition that the pump only delivers clean lubri-

cant, it does not need any particular maintenance. Since the

drive shaft and pump elements lie in the lubricant which is fed

by the pump they are lubricated automatically.

They are subject to a natural wear which depends on the ope-

rating time and operating pressure and must therefore be re-

placed.

Installation of pump elements

• Switch pump off to remove the pump elements. They can

only be removed and replaced when the pump is out of ope-

ration

• Clean the pump outside to avoid dust entering the pump.

• If grease is still in the pump reservoir, it can remain in the

reservoir. In the case of oil pumps, let the oil flow.

When screwing in the pump elements,

take care that the scraper of the stirring

paddle is in front of the pump element to

be installed. Before installing the pump

element, replace the old gasket by a

new one.

Screw the pump element into the housing by hand and tighten

it by means of a wrench SW 27. Tightening torsion is 30 to 35

Operating Instructions

Inhaltsverzeichnis

Andere Lincoln Wasserpumpe Handbücher

Lincoln

Lincoln FlowMaster A Series Bedienungsanleitung

Lincoln

Lincoln POWERMASTER III Bedienungsanleitung

Lincoln

Lincoln SKF FlowMaster II A Series Bedienungsanleitung

Lincoln

Lincoln 85426 Bedienungsanleitung

Lincoln

Lincoln 85751 Bedienungsanleitung

Lincoln

Lincoln 1293 Bedienungsanleitung

Lincoln

Lincoln QUICKLUB 203 Bedienungsanleitung

Lincoln

Lincoln SKF FlowMaster II 85875 Bedienungsanleitung

Lincoln

Lincoln Pile Driver III D Series Bedienungsanleitung

Lincoln

Lincoln FlowMaster A Series Bedienungsanleitung

Lincoln

Lincoln A Series Bedienungsanleitung

Lincoln

Lincoln FlowMaster 85588 Bedienungsanleitung

Lincoln

Lincoln A Series Betriebsanleitung

Lincoln

Lincoln 85353 Stücklistenhandbuch

Lincoln

Lincoln SKF TLGB 20 Bedienungsanleitung

Lincoln

Lincoln 84951-BK Bedienungsanleitung

Lincoln

Lincoln 9917 Produkthandbuch

Lincoln

Lincoln A 4417 Bedienungsanleitung

Lincoln

Lincoln SKF GTP-C Bedienungsanleitung

Lincoln

Lincoln B Series Stücklistenhandbuch

Lincoln

Lincoln FlowMaster C Series Bedienungsanleitung

Lincoln

Lincoln SKF FlowMaster II A Series Bedienungsanleitung

Lincoln

Lincoln P 203 Bedienungsanleitung

Lincoln

Lincoln SKF J Series Bedienungsanleitung

Beliebte Wasserpumpe Handbücher anderer Marken

Neptun

Neptun NPHW 5500 Bedienungsanleitung

Sensidyne

Sensidyne Gilian BDX-II Montage- und Bedienungsanleitung

Draper

Draper 47808 Bedienungsanleitung

Trolla

Trolla 12820 Bedienungsanleitung

Sunfab

Sunfab SVH Series Bedienungsanleitung

WilTec

WilTec 50740 Bedienungsanleitung

Fieldmann

Fieldmann FVC 5015 EK Bedienungsanleitung

Everbilt

Everbilt EFSUB5-122HD Bedienungsanleitung

Graco

Graco Husky 3300e Bedienungsanleitung

esotec

esotec 101018 Bedienungsanleitung

Becker

Becker BASIC VASF 2.80/1-0.AC230 Bedienungsanleitung

Sykes AmeriPumps

Sykes AmeriPumps GP100M Fehlerbehebungshandbuch

DUROMAX

DUROMAX XP WX Series Bedienungsanleitung

BRINKMANN PUMPS

BRINKMANN PUMPS SBF550 Bedienungsanleitung

Franklin Electric

Franklin Electric IPS Bedienungsanleitung

Xylem

Xylem e-1532 Series Bedienungsanleitung

Milton Roy

Milton Roy PRIMEROYAL Bedienungsanleitung

STA-RITE

STA-RITE ST33APP Bedienungsanleitung