Lincoln C Series Bedienungsanleitung

Model 94822

CHASSIS LUBE ELECTRIC GREASE PUMP

Series "C"

Section Page

- Q3

FEB - 2006 FORM 403599 - 14C

Page 2 Form 403599

Figure 1

17.72"

(450 mm)

6.37"

(162 mm)

Mounting Holes

(202 mm)

9.84"

(250 mm)

4.72"

(120 mm)

.35"

(9 mm)

Mounting

Holes

13.00"

(330 mm)

SPECIFICATIONS

Electrical Requirements

Input 24 VDC @ 2 amps

Enclosure Rating IP 6K9K - Protected from water

sprayed in all directions.

Alarm Time 30 minutes

Interval betwee lube

cycles 4 minutes minimum

60 minutes maximum

Pump Output 0.171 cu. in./min (2.8 cm³/min)

Outlet Connection 1/8" NPT (female)

Maximum Recommended

Operating Pressure 3600 psi (248 bar)

Reservoir Capacity 488 cu. in. (8000 cc)

Lubricant Greases up to NLGI grade 2

(depending on the operating

temperature and type of

lubricant)

Temperature Range -13°F (-25°C) to + 158°F (+70°C)

Pressure Relief Valve 4000 psi +/- 250 psi

(276 bars) +/- (1 7 bars)

DESCRIPTION

The chassis lube pump is electrically operated and is used in

a progressive type centralized lubrication system. The pump

incorporates a low-level sensor which will cause a LED light on

the circuit board to blink if a low-level condition occurs. This

signal may also be sent to an optional dash mounted light if

desired.

The frequency of the pump's lubrication cycles is controlled by

the internal microprocessor. A proximity switch, installed on

one of the systems secondary divider valves, must be utilized

to signal completion of a lubrication cycle. If a signal is not

received within 30 minutes a fault signal, as described above,

will also occur. This feature is used to monitor the pump's

operation and to detect any blocked or broken supply lines.

Do not use pump without pressu-

re relief valve.

The pump consists of a pump housing, electric gear motor, the

microprocessor and a plastic reservoir with stirring paddle. The

high operating pressure capability allows the pump to supply

lubricant up to NLGI #2 grease.

MOUNTING THE PUMP

Select an easily accessible place of installation which allows

access to the timer and lubricant reservoir ller tting. The pump

must be mounted vertically on an even surface by means of

three bolts. (See Fig. 1 on page 3.)

TO FILL RESERVOIR

Fill the reservoir through the grease tting located at the base

of the reservoir. Reservoir can be lled using a hand operated

grease pump, a pneumatic pump or electronic transfer pump.

Rell reservoir when grease reaches “MIN” mark located on

the reservoir. Fill the reservoir up to the “MAX” mark located

on the reservoir.

TO PRIME SYSTEM

Pump & Supply Line: After reservoir has been lled with

recommended lubricant, loosen the supply line tting. Operate

the pump until lubricant ows from outlet, then tighten tting.

Feed Lines: Pre-ll each feed line with lubricant before

connecting to outlet of divider valve and bearing.

Caution must be used when

lling reservoir with pneumatic

or electric transfer pump so as

not to burst reservoir.

Form 403599 Page 3

MOUNTING HOLE LOCATIONS

Figure 3

Figure 2

Page 4 Form 403599

Proximity Switches

The following proximity switches

for black colored blocks only:

234-13188-2 3-meter (9.8 ft)

cable length

234-13188-3 7-meter (23.0 ft)

cable length

PARTS LIST

ITEM DESCRIPTION QTY. PART NUMBER

NO. /KIT NUMBER

1 Reservoir 1 247674

2 Hose 1 247676

3 Stirring paddle 1 544-31954-1©

4 Control Cam 1 249903

5 Bearing ring 2 part of Kit 246434

6 Bearing 1 part of Kit 246434

7O-ring 2 246424

8 Intermediate plate 1 246425

9 Shim 1 part of Kit 246434

10 Snap ring 2 part of Kit 246434

11 Inner ring 1 part of Kit 246434

12 Eccentric cam 1 246427

13 Screw 3 part of Kit 246436

14 Washer 3 part of Kit 246436

15 O-ring 3 part of Kit 246436 & 246437

16 Pump housing 1 246426

17 Closure plug 2 246422

18© 3 wire internal plug 1 273483

19© 5 wire internal plug 1 273484

20© 5 wire power cord/plug 4 273485

22 Sealing plug 1 246423

23 Nipple 1 226-14105-5

24 Screw 10 206-13796-7

25 Grease tting 1 5050

26 Microprocessor 1 249905

27 Woodruff key 1 part of Kit 246436

28 Radial seal 1 part of Kit 246436 & 246437

29 24 VDC motor 1 part of Kit 246436

30 Housing cover 1 246421

31 Hose 1 not sold

33 Proximity Switch 1 See above

34 Check valve 1 part of Kit 600-26876-2

35 Pump element 1 part of Kit 600-26876-2

36 Gasket 1 part of Kit 600-26876-2

37 Pressure relief assy. 1 270864

38 Plug for motor 1 part of Kit 246436

39 Grease cap 1 242125

41 Adapter for relief assy. 1 304-19614-1

42 Lid 1 247671

43 Fixed paddle 1 444-70490-1©

44 O-ring 1 247677

45 Adapter 1 247678

46 O-ring 1 219-14138-2

48 Magnetic Switch 1 249904

Figure 4 - Proximity Switch

Form 403599 Page 5

SERVICE PARTS/KITS

Part No. Qty. Description Item No.

5050 1 Grease tting 25

242125 1 Grease cap 39

246421 1 Housing cover 30

246422 1 Closure plug 17

246423 1 Sealing plug 22

246424 2 O-ring 7

246425 1 Intermediate plate 8

246426 1 Pump housing 16

246427 1 Eccentric cam 12

Bearing & Seal Kit contains:

2 Bearing ring 5

246434 1 Bearing 6

1 Shim 9

2 Snap ring 10

1 Inner ring 11

24 VDC Motor Kit contains:

3 Screw 13

3 Washer 14

3O-ring 15

246436 1 Woodruff key 27

1 Radial seal 28

1 24 VDC motor 29

1 Plug for motor 38

Housing Seal Kit contains:

246437 3 O-ring 15

1 Radial seal 28

247671 1 Lid 42

247674 1 Reservoir 1

247676 1 Hose 2

247677 1 O-ring 44

247678 1 Adapter 45

249903 1 Control Cam 4

249904 1 Magnetic Switch 48

249905 1 Microprocessor 26

270864 1 Pressure relief assembly 37

273483© 1 3 wire internal plug 18

273484© 1 5 wire internal plug 19

273485© 1 5 wire power cord/plug 20

206-13796-7 10 Screw 24

219-14138-2 1 O-ring 46

226-14105-5 1 Nipple 23

304-19614-1 1 Adapter for relief assembly 41

444-70490-1 1 Fixed paddle 43

544-31954-1 1 Stirring paddle 3

Pump Element Assembly contains:

600-26876-2 1 Check valve 34

1 Pump element 35

1 Gasket 36

Page 6 Form 403599

When replacing service part 249905 microprocessor circuit board

check to see that the jumpers in the new board are positioned the

same as the old board. See illustration below showing location of the

ve jumpers.

Form 403599 Page 7

SYSTEM ACCESSORIES

DESCRIPTION PART NO.

PUSHBUTTON & LIGHT (24 VDC) 241484

8 AMP FUSE 241052

FUSE HOLDER 241053

Figure 5

Page 8 Form 403599

Fig. 6 - Printed circuit board 236-13870-1

• The printed circuit board automatically controls the

sequence of the pause and operating times of the 203 central

lubrication pump as a function of the vehicle or machine wor-

king hours tB (Fig. 7).

• The sequence of the pause and operating times is

activated when the machine contact or ignition switch is swit-

ched on.

• A lubrication cycle consists of one pause time and one ope-

rating time. Once the pause time has elapsed, the operating

time starts to run. This lubrication cycle is repeated perma-

nently after the machine or vehicle has been put into operati-

on. Refer to Fig. 7.

• During the operating time the pump element dispenses the

lubricant to the lubrication points via progressive metering de-

vices.

Fig. 7 - Time sequence diagram

tB - Working hours T - Lubrication cycle

tP - Various pause times T1 - Stored pause times

T2 - Operating times

Pause time

• The pause time

- determines the frequency of the lubrication cycles within a

working cycle;

- is started and stopped via the machine contact or ignition

switch;

- is adjustable.

• When the machine contact or the ignition switch is

switched off, the pause times which have already

elapsed as well as the momentary operating conditions (faults)

are stored and added up by an electronic memory (EEPROM)

until the time which has been set on the blue rotary switch is

reached.

• After the machine contact or ignition switch is switched on

again, the printed circuit board operates from the point where

it had been interrupted.

• If the setting is modied within the pause time, the printed cir-

cuit board takes over the new value only at the end of the

operating time.

•The pause time setting may be different for each application. It

must be adjusted in accordance with the respective lubrication

cycles. Also refer to ”To set the pause time”.

Fig. 8 - Proximity Switch

Operating time

• A proximity switch (initiator) which has been installed on a

metering device instead of a piston closure plug monitors and

brings the pump operating time to a close after all the pistons

of this metering device have dispensed their

lubricant quantity.

• The operating time depends on the system’s lubricant require-

ment and on the location of the proximity switch (either on the

main metering device or on the secondary metering device).

• During the operating time, the signal lamp is

permanently lit.

Monitoring time

• A xed monitoring time of maximum 30 minutes.

Note: Normally, the monitoring time ends at the same time as

the operating time.

•If there is no switching off signal from the proximity switch to

the printed circuit board within 30 minutes, a fault

signal will occur.

The signal lamp ashes with the corresponding ashing fre-

quency. See ”Fault indication”.

Form 403599 Page 9

Figure 11 - To acknowledge a fault

• When the pushbutton is pressed briey (< 1 second) the fault

is acknowledged, i.e. the lamp stops ashing and is perma-

nently lit.

Note: Any acknowledged fault remains stored even after the

driving switch or machine contact has been switched off. Upon

switching on again, the signal lamp ashes again in accordance

with the fault.

To Remedy to a Fault

* In the case of a malfunctioning, check the central

lubrication pump and the connected system for faults.

* Eliminate the cause of the fault.

* Switch on the pump again by triggering an additional

lubrication cycle. For this, press the pushbutton >2

seconds.

· When the fault is eliminated, the signal lamp will

extinguish at the end of the lubrication cycle.

Important: If there has been any fault, the pump will not start

automatically after the elimination of that fault. It must be swit-

ched on, i.e. an additional lubrication cycle must be triggered.

See ”To trigger an additional lubrication cycle”.

Note: It is also possible to acknowledge/reset a fault or

trigger an additional lubrication cycle by means of the

pushbutton on the printed circuit board (Fig. 14). For this, press

it < 1 second and > 2 seconds. Condition: The

machine contact or driving switch must be switched on.

To acknowledge a Fault

Functional check

• Each time the machine contact (external contact) or the

driving switch is switched on, a functional check of the drive

motor and signal lamp takes place automatically.

• During the functional check the motor is switched on for 0.1

second (the stirring paddle slightly rotates) and the signal

lamp lights up for 2 seconds.

• If there is a fault, the signal lamp ashes. See ”Fault

Indication”.

Note: LED display Figure 9 indicates the same operating state

as the signal lamp.

Figure 9 - LED for the monitoring time or fault indication

Pushbutton (Fig. 11)

• The following functions can be performed with the

pushbutton:

- triggering an additional lubrication cycle - Press

pushbutton for over 2 seconds (> 2 s)

- fault acknowledgement < 1 s

- in the case of a fault, switching on pump again by

pressing pushbutton (> 2 seconds)

Figure 10 - Indicated operating states

A - Fault indication

B - Indication of operation or acknowledged fault

Functions of the Pushbutton and Signal Lamp

Note: It is also possible to acknowledge any fault or to

trigger an additional lubrication cycle via pushbutton 4 of the prin-

ted circuit board (Fig. 14).

Signal lamp

• The signal lamp or the LED Figure 9 indicates the operating

state of the centralized lubrication system.

• The faults are indicated by different ashing frequencies of the

signal lamp or the LED Figure 9. See ”Fault

Indication”.

Page 10 Form 403599

* To set the pause time, remove the cover on the pump

housing.

Important: After having set the pause time, screw the cover on

the pump housing again.

Fig. 12 - The cover to the printed circuit board has been remo-

ved

Time Setting

Fig. 13 - Rotary switch - Pause time

To set the pause time

The pause time can be adjusted to 15 settings by means of the

blue rotary switch.

Note: The 0 position corresponds to the shortest time, see pos.

• To check the function of the pump it is possible to perform an

operational test.

* If necessary, switch on the battery voltage

* Switch on the driving switch

• To check whether power is applied to the printed circuit board,

observe whether the left-hand LED 1, Fig. 14, is lit.

* Press the pushbutton (> 2 seconds) for triggering an additio-

nal lubrication (illuminated pushbutton, Fig. 11, or pushbutton

on the switch cabinet) until the right-hand LED 3 lights up.

• The right-hand LED indicates the following functions:

- operating time

- monitoring time (in normal cases it is as long as the

operating time, in the case of a fault: 30 minutes)

- faults

• When an additional lubrication cycle has been triggered, a

shorter pause time occurs, followed by a normal

lubrication cycle.

• Additional lubrication cycles can be triggered at any time.

Fig. 14 - LED of the printed circuit board

1 - LED, left-hand 3 - LED, right-hand,

Power supply Indication of operation

2 - Rotary switch 4 - Pushbutton for

”pause time” additional lubrication

cycle

Operational Test /To Trigger an Additional

Lubrication Cycle

Switch position 1 2 3 4 5 6 7 8 9 A B C D E F

Minutes 4812 16 20 24 28 32 36 40 44 48 52 56 60

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