Lincoln SKF A Series Bedienungsanleitung

User and maintenance instructions

Models  and , series “A”

Ultra high pressure

Power-Master III pump tube

Date of issue November 2022

Form number 403352

Version 3

Contents

Declaration of Conformity* . . . . . . . . . 3

U.K. Declaration of Conformity* . . . . . 4

Safety* . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Product speciﬁcation. . . . . . . . . . . . . . . . 

Overview . . . . . . . . . . . . . . . . . . . . . . . . 6

Title Model chart. . . . . . . . . . . . . . . . . . . 

Dimensions . . . . . . . . . . . . . . . . . . . . . . . 

Performance chart: models  and 

(: ratio) . . . . . . . . . . . . . . . . . . . . . . 

Performance chart: models  and 

(: ratio). . . . . . . . . . . . . . . . . . . . . . . 

Performance chart: models  and 

(: ratio). . . . . . . . . . . . . . . . . . . . . . . . 

Air motor attachment . . . . . . . . . . . . . . . 

Maintenance and repair . . . . . . . . . . . . 9

Disassembly. . . . . . . . . . . . . . . . . . . . . . 9

Outlet housing. . . . . . . . . . . . . . . . . . . . . 

Weep holes. . . . . . . . . . . . . . . . . . . . . . . 9

Priming tube removal. . . . . . . . . . . . . . . 

Pump/adapter tube disassembly . . . . . . 

Outlet body and plunger. . . . . . . . . . . . . 

Assembly . . . . . . . . . . . . . . . . . . . . . . . . 12

Service parts. . . . . . . . . . . . . . . . . . 14

Troubleshooting . . . . . . . . . . . . . . . . . . . 

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 



This Declaration of Conformity is issued

under sole responsibility of the

manufacturer. Lincoln Industrial Corporation

hereby declares that the machinery stated

below:

Name: Power-Master III pump tubes

Model number(s):

Restricted Substances List (RoHS) (EU)

/

Noise Emissions Directive (NED) //EC

and conforms to the following harmonized

standards:

BS EN IEC :

Technical documentation for the assessment

of electrical and electronic products with

respect to the restriction of hazardous

substances

EN ISO :

Liquid pumps and pump units – noise test

code – grade  and  of accuracy

EN :+ A:

Liquid pumps - saftey requirements -

procedure for hydrostatic testing

EN ISO :+A:

Pumps and pump unites for liquids -

common safety requirements

Declaration of Conformity* DOCUMENT NUMBER

403352.DoC

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF Lubrication Systems Germany GmbH

Heinrich-Hertz-Straße -

 Walldorf, Germany

TEL: + () -

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

I, the undersigned of Lincoln Industrial Corporation, do hereby declare that the equipment speciﬁed above, in its intended use, conforms to

the requirements of the above directives and harmonized standards at the time of placing the above product on the market.

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

EN ISO : 

Safety of machinery. General principles for

design. Risk assessment and risk reduction

The manufacturer maintains a technical ﬁle

summary sheet containing test reports and

product documentation:

Technical ﬁle summary sheet number:

Description:

Year of CE: 

in its intended use, is in conformity with the

relevant union harmonization legislation:

Machinery Directive //EC

Hazardous Substances (RoHS) //EU

(c Exemption)

RA

 and  (series “A”)

Ultra high-pressure pump tubes



// (date provided by Bob) *Indicates change



This U.K. Declaration of Conformity is issued

under sole responsibility of the

manufacturer. Lincoln Industrial Corporation

hereby declares that the machinery stated

below:

Name: Power-Master III pump tubes

Model number(s):

Noise Emission in the Environment by

Equipment for Use Outdoors Regulations

 (S.I. :)

Supply of Machinery (Safety) Regulations

 (S.I. :)

and conforms to the following harmonized

standards:

BS EN IEC :

Technical documentation for the assessment

of electrical and electronic products with

respect to the restriction of hazardous

substances

EN ISO :

Liquid pumps and pump units – noise test

code – grade  and  of accuracy

EN :+ A:

Liquid pumps - saftey requirements -

procedure for hydrostatic testing

U.K. Declaration of Conformity* DOCUMENT NUMBER

UK403352CA

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF (U.K.) Limited

 Canada Close

Banbury, Oxfordshire, OX RT, GBR

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

I, the undersigned of Lincoln Industrial Corporation, hereby declare that the equipment speciﬁed above, in its intended use, conforms with all

requirements of the U.K. legislation Supply of Machinery (Safety) Regulations  No.  by the time of placing it on the market.

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

EN ISO :+A:

Pumps and pump unites for liquids -

common safety requirements

EN ISO : 

Safety of machinery. General principles for

design. Risk assessment and risk reduction

The manufacturer maintains a technical ﬁle

summary sheet containing test reports and

product documentation:

Technical ﬁle summary sheet number:

Description:

Year of CE:

in its intended use, is in conformity with the

relevant union harmonization legislation:

The Restriction of the Use of Certain Haz-

ardous Substances in Electrical and Elec-

tronic Equipment Regulations 

(S.I. :)



// (date provided by Bob)

RA

 and  (series “A”)

Ultra high-pressure pump tubes

*Indicates change



WARNING

Do not allow any body part

to be trapped by equipment.

Body parts can be crushed

by subassemblies during

operation.

Failure to comply may result in death

or serious physical injury.

WARNING

Do not allow ﬂuid to leak

onto ﬂoor when operating

equipment. If spill occurs,

clean any ﬂuid on ﬂoor before continuing

operation.

Failure to comply may result in death

or serious personal injury.

WARNING

Do not use this equipment to supply,

transport, or store hazardous

substances and mixtures in accordance

with annex I part - of the CLP

regulation (EG /) or HCS 

CFR . marked with GHS,

GHS and GHS hazard pictograms

shown:

Safety*

The assembly must be installed, maintained

and repaired exclusively by persons familiar

with the instructions.

Always disconnect power source

(electricity, air or hydraulic) from the

equipment when it is not being used.

This equipment generates high pressure.

Extreme caution should be used when

operating this equipment as material leaks

from loose or ruptured components can

inject ﬂuid through the skin and into the

body. If any ﬂuid appears to penetrate the

skin, seek attention from a doctor

immediately. Do not treat injury as a simple

cut. Tell attending doctor exactly what type of

ﬂuid was injected.

Any other use not in accordance with

instructions will result in loss of claim for

warranty or liability.

• Do not misuse, over-pressurize, modify

parts, use incompatible chemicals, ﬂuids,

or use worn and/or damaged parts.

• Do not exceed the stated maximum

working pressure of the equipment or of

the lowest rated component in your

system.

• Always read and follow the manufacturer’s

recommendations regarding ﬂuid

compatibility, and the use of protective

clothing and equipment.

• Failure to comply may result in personal

injury and/or damage to equipment.

Explanation of signal

words for safety

NOTE

Emphasizes useful hints and

recommendations as well as

information to prevent property damage

and ensure efﬁcient trouble-free

operation.

CAUTION

Indicates a dangerous situation that can

lead to light personal injury if

precautionary measures are ignored.

WARNING

Indicates a dangerous situation that

could lead to death or serious injury if

precautionary measures are ignored.

DANGER

Indicates a dangerous situation that will

lead to death or serious injury if

precautionary measures are ignored.

WARNING

Do not operate equipment

without reading and fully

understanding safety

warnings and instructions.

Failure to follow warnings and

instructions may result in serious injury.

NOTE

Do not operate equipment without

wearing personal protective gear.

Wear eye protection. Protective

equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing

protection used for appropriate

conditions will reduce personal injuries.

*Indicates change



Overview

Ultra high pressure pump tubes are

designed speciﬁcally for oil well services such

as wire line and plug valve applications. In

wire line applications, these pumps are used

to seal against the well head pressure as the

well is being logged or perforated. In plug

valve applications they are used to pump

heavy grease into the valve or “Christmas

tree valves” to seal any gas leaks.

These pump tubes are designed to be

used with Power-Master III air motors

(except  in (254 mm) size). They are

bushing and plunger style pump tubes with

shovel type foot valves. They are designed to

pump grease from a drum or bulk tank.

DANGER

Do not allow static sparking.

Static sparking can cause ﬁre or explosion.

Pump, dispensing valve and containers must

be grounded when handling ﬂammable ﬂuids

such as petroleum products and wherever

discharge of static electricity is a hazard.

Failure to comply will result in death or

serious injury.

Product speciﬁcation

Pump stroke  in (152 mm)

Output per cycle  in(33 cm3)

Maximum delivery pressure   psi (1 380 bar)

Operating temperature – to  °F (–40 to 82 °C)

Output at  cycles/min. . gal./min (2,5 l/min)

Wetted part materials Carbon steel, brass, polyurethane

Weight  lbs (26 kg)



Model chart

Pump tube Pump model Air motor) Ratio Maximum delivery pressure Maximum air pressure

 











:

:

:

  psi (1 380 bar)

  psi (965 bar)

 psi (5.5 bar)

 psi (6.9 bar)

 psi (13.8 bar)

 











:

:

:

  psi (1 380 bar)

  psi (965 bar)

 psi (5.5 bar)

 psi (6.9 bar)

 psi (13.8 bar)

) Refer to air motor owner/operator manual 404192.

) Material outletAE medium pressure port for 9/16 in (14 mm) tube, 13/16- thread

) Gauge port AE medium pressure port for 1/4in (6.4 mm) tube, 7/16- thread.

) Refer to air motor owner/operator manual 404192.

Pump tube

Airmotor )

Ø  1/2in

(88,9 mm)

Ø  5/8in

(66,7 mm)

Fig. 1

Dimensions

Pump tube Air motor) Dimension “A” Dimension “B”

 





 in (154.9 mm)

 1/8in (152.7 mm)

 3/4in (85.7 mm)

 





 3/8in (138.1 mm)

 1/2in (135.9 mm)

 1/8in (68.9 mm)



Delivery pressure (psi (bar)) Air consumption (scfm (m3/min))

Output (gal./min. (l/min.))

20 000

(1 380)

18 000

(1 241)

16 000

(1 103)

14 000

(965)

12 000

(827)

10 000

(689)

8 000

(552)

6 000

(413)

4 000

(276)

2 000

(138)

200

(5,6)

180

(5,1)

160

(4,5)

140

(4)

120

(3,4)

100

(2,8)

(2,3)

(1,7)

(1,3)

(0,6)

0.0 0.1

(0,38)

0.2

(0,76)

0.3

(1,13)

0.4

(1,51)

0.5

(1,89)

0.6

(2,27)

0.7

(2,65)

0.8

(3,03)

80 psi

(5,52 bar)

80 psi

(5,52 bar)

60 psi

(4,14 bar)

60 psi

(4,14 bar)

40 psi

(2,76 bar) 40 psi

(2,76 bar)

75 cpm

Delivery pressure (psi (bar)) Air consumption (scfm(m3/min))

Output (gal/min (l/min))

14 000

(965)

12 000

(827)

10 000

(689)

8 000

(552)

6 000

(413)

4 000

(276)

2 000

(138)

140

(4)

120

(3,4)

100

(2,8)

(2,3)

(1,7)

(1,3)

(0,6)

0.0 0.1

(0,38)

0.2

(0,76)

0.3

(1,13)

0.4

(1,51)

0.5

(1,89)

0.6

(2,27)

0.7

(2,65)

0.8

(3,03)

100 psi

(6,89 bar)

100 psi

(6,89 bar)

70 psi

(4,82 bar)

70 psi

(4,82 bar)

40 psi

(2,76 bar)

40 psi

(2,76 bar)

75 cpm

Delivery pressure (psi (bar)) Air consumption (scfm (m3/min))

Output (gal./min. (l/min.))

8 000

(552)

6 000

(413)

4 000

(276)

2 000

(138)

(2,3)

(1,7)

(1,3)

(0,6)

0.0 0.1

(0,38)

0.2

(0,76)

0.3

(1,13)

0.4

(1,51)

0.5

(1,89)

0.6

(2,27)

0.7

(2,65)

0.8

(3,03)

75 cpm

100 psi

(6,89 bar)

70 psi

(4,82 bar)

40 psi

(2,76 bar)

100 psi

(6,89 bar)

70 psi

(4,82 bar)

40 psi

(2,76 bar)

7 000

(483)

5 000

(345)

3 000

(207)

1 000

(69)

(2)

(1,4)

(0,8)

(0,3)

Performance chart: models 2390 and 2391 (250:1 ratio)

Performance chart: models 2392 and 2393 (140:1 ratio)

Performance chart: models 2394 and 2395 (70:1 ratio)



Air motor attachment

1 Refer to fig. 3. Tightly attach tie rods to air

motor (use short threaded end of tie rods).

2 Mount air motor on top of pump tube

outlet body and tightly connect coupling

nut (9) to air motor piston rod.

3 Hand tighten tie rods to pump tube with

four nuts supplied with air motor.

4 Slowly cycle pump several times, using

just enough air pressure to operate pump

without stalling.

5 Stop pump on an “up” stroke and

tighten four nuts to securely fasten air

motor to pump tube.

Weep holes

Safety weep holes on the material outlet and

gauge ports allow for visual indication of

leakage and prevention of pressure build-up

in the threads. If leakage is detected, tighten

or replace ﬁttings.

Maintenance and

repair

Relieve pressure from pump and supply lines

and remove or lockout air line to air motor

before servicing or repairing pump tube to

reduce risk of an injury from injection,

spraying ﬂuid or moving parts.

For common issues and suggested

solutions, refer to Troubleshooting, pg. 14. Disassembly

Outlet housing

1 Refer to fig. 3. Unscrew bolt

connector (10) and coupling nut (9)

assembly from plunger rod (5).

2 Unscrew bushing nut (8) from

outlet body (11).

3 Remove v-packing set (7) from

bushing nut (8).

4 Remove six wave washers (6), two ﬂat

washers (12) and o-ring (13) from

outlet body (11).

5 Remove adapter (14) from

outlet body (11).

NOTE

Pumps are factory tested with oil and a

portion is left in to protect pump parts during

storage and transportation. To prevent

contamination of material to be pumped,

ﬂush pump before using.

Fig. 2

Fig. 3

NOTE

Pump tube disassembly should only be

performed at a service center by a qualiﬁed

technician.

Contact a Lincoln service center for more

information.

) Weep holes













Priming tube removal

1 Refer to ﬁg. 4.Insert pump tube into a

workbench mounted vise assembly able to

withstand torquing force exceeding

  ft.lbf (1 491 Nm).

2 Using a strap wrench, remove priming

tube (21) from priming tube adapter (22).

3 Remove cotter pin (19) from priming

plunger portion of priming check and

plunger (17) and priming plunger nut (20).

4 Unscrew priming plunger nut (20) from

plunger portion of priming check and

plunger (17).

Fig. 4



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