Lincoln SAF1-YL Bedienungsanleitung

1080a94

3.1A-48001-C03

Pneumatic barrel pumps

Model SAF1-YL and SAF2-YL

Subject to change without notice

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Owner Manual

Operating Instructions

Owner Manual

Operating Instructions

3.1A-48001-C03

Subject to change without notice

Page 2 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

This Owner Manual is intended to familiarize the owners with

the pump/lubrication system and to make him know the appro-

priate possibilities of use.

The Operating Instructions refer to important directions for a

safe, adequate and rentable operation of the pump/lubrication

system. Their observance will help avoid hazards, reduce re-

pair costs and downtimes and increase the reliability and life of

the pump/lubrication system.

These Operating Instructions must be completed with the re-

spective national regulations concerning the prevention of ac-

cidents and protection of the environment.

The Owners must always be available on the site where the

pump/lubrication system is in operation.

Preface to the Owners Manual

If persons who are charged with works on the pump/lubrication

system don’t have a good command of the english language, it

is the owners’s responsibility to take the necessary actions to

make the Owners Manual, particularly the Operating Instruc-

tions, understandable to these persons.

The Owners Manual must be read and used by all persons who

are charged with works on the pump/lubrication system, e.g.

• Operation, including adjustment, troubleshooting during

operation, elimination of production waste, maintenance, dis-

posal of process materials

• Maintenance (inspection, repairs)

• Transport

Contents Page

4 Operating Instructions ................................... 9

4.1 Commissioning .................................................. 9

4.2 Maintenance and Repairs............................... 10

4.3 Troubleshooting................................................11

4.4 Adjustments ..................................................... 12

5 Spare Parts List ............................................. 13

6 Accessories ................................................... 17

7 Declaration ..................................................... 19

Table of Contents

Contents Page

1 Safety Instructions .......................................... 3

2 Description ....................................................... 5

2.1 General .............................................................. 5

2.2 Appropriate Use................................................. 5

2.3 Technical Data ................................................... 5

2.4 Structure............................................................. 6

2.5 Electrical Equipment ......................................... 7

2.6 Mode of Operation ............................................ 8

3 Erection and Assembly .................................. 9

3.1 Erection of the Pump......................................... 9

3.2 Electrical Connection ........................................ 9

Subject to change without notice

Owner Manual

Operating Instructions

3.1A-48001-C03

Page 3 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

1 Safety Notes

The Operating Instructions include general instructions which

must be followed when a pump/pump unit is installed, opera-

ted or serviced. Therefore, it is absolutely necessary for the fit-

ter and the specialist/owners to read the Operating Instructions

before a unit is installed and commissioned. The Operating In-

structions must always be available on the site where the ma-

chine/system is erected.

All general safety instructions contained in this main Safety

chapter have to be observed as well as all special safety in-

structions given in other main chapters.

Identification of notes in Operating Manuals

The notes referring to safety contained in the Operating Manu-

al whose ignoration may result in personal injury are marked

by the following symbol

safety symbol acc. to DIN 4844-W9

The symbol

safety symbol acc. to DIN 4844-W8

is used for warning of electrical current.

When ignoring of safety note might result in machine damages

and malfunction, the word

CAUTION

is to be added.

Notes directly fixed to the machine must be observed and kept

in completely legible condition.

Staff Qualification and Training

The staff responsible for operation, maintenance, inspection

and installation must be adequately qualified for these jobs.

The owners must properly regulate the field of responsibility

and supervision of the personnel. If the personnel is not in com-

mand of the necessary expertise, then they must be adequate-

ly trained and instructed.

If necessary, this can be done by the manufacturer/supplier on

behalf of the machine owners. Furthermore, the owners must

ensure that the contents of the Operating Manual are fully un-

derstood by the personnel.

Hazards resulting from ignoring the safety instructions

Failure to heed the safety warnings may result in equipment

and environment damage and/or personal injury.

Ignoring the safety notes may result in the disqualification from

damage claim.

As an example, in the following we list some dangers which

may result from failure to observe the warnings:

· failure of machine/system to fulfill important functions

· failure to adhere to specified methods for maintenance and

repair

· personal injury due to electrical, mechanical and chemical

influences

· danger to environment due to leakages of harmful materials

Working safety-conscious

The safety instructions given in the Operating Manual, the pre-

vailing national rgulations for the prevention of accidents as

well as any working and shop regulations and accident preven-

tion measures of the owners must be observed.

Safety Instructions for the Owners/Operator

· If warm or cold machine parts may involve hazards, the cu-

stomer must protect them against accidental contact.

· Protection devices for moving parts must not be removed

while the machine is in operation

· Leakages of harmful materials must be dumped without jeo-

pardizing perons or environment. The requirements of the

law must be satisfied.

· Danger caused by electric energy must be excluded (for de-

tails refer to the applicable specifications of VDE and the lo-

cal power supply companies).

10013a94

10014a94

Owner Manual

Operating Instructions

3.1A-48001-C03

Subject to change without notice

Page 4 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Safety Instructions for Maintenance, Inspection and Instal-

lation Services

The owners must make sure that all maintenance, inspection

and installation work will be executed by authorized and quali-

fied experts who have throroughly read the Operating Manual.

Generally, any work on the machine must be done while the

machine is out of operation. The procedure for the machine

described in the Operating Manual must absolutely be follo-

wed. Pumps and pump units delivering harmful materials must

be decontaminated.

Immediately after completion of the cleaning procedure, all

safety and protection devices must be reassembled.

Material harmful to the environment must be disposed of in ac-

cordance with the applicable official regulations.

Before putting the pump/pump unit into operation, all clauses

given in the chapter „Commissioning“ must be observed.

Unauthorized Modification and Spare Parts Production

Alteration and modifications of the machine are only allowed if

agreed upon by the manufacturer. Original spare parts and ac-

cessory authorized by the manufacturer serve the purpose of

safety. When other parts are used, the manufacturer may be

released from liability for the resulting consequences.

Inadmissible Operational Modes

The operational safety of the supplied product is only granted if

the product is operated according to the instructions given in

chapter 1 - General - of the Operating Manual. The max. ra-

tings listed in the Technical Data sheet must never be excee-

ded.

Commissioning of the product (pump/pump unit) within the Eu-

ropean Community is forbidden until it has been decided that

the machine in question meets the requirements of the EC gui-

delines.

Subject to change without notice

Owner Manual

Operating Instructions

3.1A-48001-C03

Page 5 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

2.3 Technical Data

Modell: SAF1 SAF2

Number of outlets 1 2

Pneumatic drive, ratio 40:1 40:1

Lubricant output/stroke 1.1cm

2x1.1 cm

Max. operating pressure 300 bar

Driving pressure min. 4bar, max 10bar

Reservoir 200 l lidded barrels acc. to

DIN 6644

Suitable lubricants adhesive lubricants NLGI

grades 0 and 00

Sound level < 70 dB(A)

2.1 General

This Owners Manual refers to the pneumatic barrel pumps

model SAF1-YL (with 1 outlet) and SAF2-YL (with 2 outlets). It

is intended for the personnel charged with the installation, ope-

ration and maintenance of the pump.

If fault shoud occur although the Operating Instructions have

been followed, please contact our Service Department below

and indicate the detailed model designation and the order

number (mentioned on the nameplate):

LINCOLN GMBH

Abt. Zentraler Kundendienst

Postfach 1263

D-69183 Walldorf

Tel.: 06227 330

Fax: 06227 33259

2.2 Appropriate Use

The barrel pumps model SAF1-YL and SAF2-YL are designed

for use only in spray systems for the supply of adhesive lubri-

cants of NLGI grades 0 and 00.

Take care that the maximum ratings mentioned in the Techni-

cal Data sheet, particularly the max. operating pressure of 300

bar, is not exceeded.

Any other use is not in accordance with the instructions and will

result in the loss of claims for guarantee and liability.

Particular advantages of the SAF pumps

· direct delivery from the original drum (no refilling necessary)

· no follower plate, i.e. the delivery is also possible when the

barrels are extremely damaged or dented.

· easy removing and installation on a lidded barrel by means

of a stand with winch (see „Accessories“)

2. Description

Owner Manual

Operating Instructions

3.1A-48001-C03

Subject to change without notice

Page 6 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

The pump SAF2 (part no. 615-26395-4) mainly consists of the

following components:

item description

1 pump element with drive cylinder

(SAF2: part no. 504-31629-2)

2 low level control with magnetic floating switch

(part no. 415-22935-1)

3 Coupling for compressed air

(part no. 815, nipple: part no. 11661)

4 coupling for lubricant

(part no. 226-13728-1, nipple: part no. 251-14073-1)

5 air relief cock

(part no. 68042)

The pump SAF1 (part no. 615-26393-4) mainly consists of the

following components:

item description

1 pump element with drive cylinder

(SAF1: part no. 504-31626-2)

2 low level control with magnetic floating switch

(part no. 415-22935-1)

3 Coupling for compressed air

(part no. 815, nipple: part no. 11661)

4 coupling for lubricant

(part no. 226-13728-1, nipple: part no. 251-14073-1)

5 air relief cock

(part no. 68042)

2.4 Structure

Fig. 2.4.1: Pneumatic barrel pump SAF1 Fig. 2.4.2: Pneumatic barrel pump SAF2

1017b95

1018b95

Subject to change without notice

Owner Manual

Operating Instructions

3.1A-48001-C03

Page 7 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

1021a95

Fig. 2.5.2: Dimension drawing

4430a02

Fig. 2.5.1: Terminal diagram

2.5 Electrical Equipment

Electric low level control

Magnetic floating switch with stainless steel float

(1.4571)

Diameter 82 mm

Guiding tube and fittings of stainless steel

2 change-over switches 40 VA/250 V = /1A

Protection IP 65

Operation

•

The elctromagnetic switches are equipped with hermetically sealed reed contacts. They are actuated without wear and

contact-free via the magnetic field of a magnet which is lodged in the float. The only moving part of the magnetic floating

switch is the float which slides upwards and downwards on the sliding tube with the level of fluid.

Note : The life of the electromagnetic switch strongly depends on the conditions under which it is loaded. Since the data relative

to the maximum switching capacity refer to strictly resistive loads, which cannot be always guaranteed in practice, it is necessary

to take the corresponding contact protection measures in the case of deviating loads.

Contact protection measures

4431a02

Fig. 2.5.3: Contact protection measures

Owner Manual

Operating Instructions

3.1A-48001-C03

Subject to change without notice

Page 8 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

A 3/2-way air solenoid valve (integrated in maintenance unit

HSA-TD 20) is required for the drive of the spring-loaded air

piston.

When the solenoid valve is activated, compressed air enters

the air cylinder (item 2) and displaces the air piston downward.

The working piston (item 3)supplies the lubricant via the check

valve (item 4) to the integrated metering device (item 5).

The metering devices meters the lubricant quantity in two equal

quantities of each 1.1 cm³/stroke.

The pump SAF1 (for 1 pinion) supplies a part of the lubricant

via the external check valve to the outlet. The pump SAF2 (for

2 pinions)supplies both lubricant quantities to the two outlets.

2.6 Mode of Operation

The 3/2-way solenoid valve must keep activated at least 3 se-

conds to allow the pressure built up in the system.

Once the solenoid valve has been switched off the spring-

loaded air piston can be put in its initial position and, together

with the working piston, it simultaneously sucks in lubricant

from the barrel.

The pump is ready for the next working cycle.

1022a95

Fig. 2.6.1: Function

Subject to change without notice

Owner Manual

Operating Instructions

3.1A-48001-C03

Page 9 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

3 Erection and Assembly 4 Operating Instructions

3.1 Erection of Pump

Requirements on the place of installation

· protected from dust and dirt

· safe against atmospheric influences (note the protection type

of the electric motor)

· enough space for opening the reservoir cover and executing

the maintenance works (the space required depends on the

pump size)

· even, solid and vibration-free place of

erection

3.2 Electrical Connection

All electrical work should be undertaken only by qualified per-

sonnel.

Connect the low level control acc. to terminal diagram, item

2.5. Observe the enclosed circuit diagrams.

4.1 Commissioning

The pump is filled with lubricant in the factory and vented. The

lubricant remains in the pump which is protected by a plastic

bag on delivery and for storage. After the plastic bag has been

removed, the pump can be put into a full lubricant drum and

must not be vented.

The pump should be put into operati-

on only after it has been placed into a

full lubricant drum. When changing

the drum, pay a great attention that no

dust or dirt enters the drum. The

drum cover must evenly lie on the

drum edge.

The driving air must be free from condensate and impurities.

For the air treatment, use a air maintenance unit consisting of

air filter, pressure regulator and lubricator.

Adjust the pressure regulator of the air maintenance unit to 5

bar.

Do not adjust the air regulator over 7

bar. All system components (tubes,

hoses, tube fittings, etc.) must be de-

signed for the maximum system pres-

sure.

Overpressure safety valve

In spray systems with controlled nozzles the lubricant line is

equipped with a safety valve which is set to a pressure of 120

bar (integrated in the stand with winch)

Lubricant filter

It is recommended to use a lubricant filter to avoid failures

which might be caused by impurities (in spray systems, a filter

is already installed on the mounting plate).

CAUTION

cadrwer

CAUTION

Owner Manual

Operating Instructions

3.1A-48001-C03

Subject to change without notice

Page 10 of 20

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

4.2 Maintenance and Repairs

Before executing any repair on the

pump, switch pump off and protect it

from inadvertent restart. Open theair

relief cock in order to decrease the

pressure in the system. Repairs

should be executed only by qualified

personnel using original spare parts.

Since the pump is lubricated by the lubricant which is deliver-

ed, it does not need any particular maintenance.

Regular maintenance works:

· Clean the lubricant filter (on the mounting plate) every 100

operating hours or replace it.

· Check the oil level in the lubricator of the air maintenance

unit. Refill oil, if necessary.

· Check and clean the air filter of the air maintenance unit

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