Lincoln SKF PowerMaster III Bedienungsanleitung

User instructions

Models , ,  and , ball-type foot valve

PowerMaster III drum pumps

Date of issue October 

Form number 

Version 

Contents

Declaration of Incorporation . . . . . . . . 

U.K. Declaration of Incorporation. . . . 

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Explanation of signal words for safety . . 

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Explanation of signal words for safety . . 

Description. . . . . . . . . . . . . . . . . . . . . . . 

Appropriate use. . . . . . . . . . . . . . . . . . . 

Operation . . . . . . . . . . . . . . . . . . . . . . . . 

Attach air motor to pump tube. . . . . . . . 

Prime pump . . . . . . . . . . . . . . . . . . . . . . 

Disassembly. . . . . . . . . . . . . . . . . . . . . . 

Tools required . . . . . . . . . . . . . . . . . . . . . 

Procedure . . . . . . . . . . . . . . . . . . . . . . . . 

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . 

Dimensions . . . . . . . . . . . . . . . . . . . . . . . 

Parts list . . . . . . . . . . . . . . . . . . . . . . . . . 

Accessories and packing kits. . . . . . . . . . 

Pump repair kits . . . . . . . . . . . . . . . . . . . 

Troubleshooting . . . . . . . . . . . . . . . . . . . 

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 



Declaration of Incorporation DOCUMENT NUMBER

423030.DoI

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF Lubrication Systems Germany GmbH

Heinrich-Hertz-Straße -

 Walldorf, Germany

TEL: + () -

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

This Declaration of Incorporation is issued

under sole responsibility of the

manufacturer. Lincoln Industrial Corporation

hereby declares that the partly completed

machinery stated below:

Name: PowerMaster III pump tubes

Model number(s):

Description:

Year of CE: 

in its intended use, is in conformity with the

relevant union harmonization legislation:

Machinery Directive //EC

(Article  Partly Completed Machinery)

Noise Emissions Directive (NED)

//EC

and conforms to the following harmonized

standards:

BS EN IEC :

Technical documentation for the

assessment of electrical and electronic

products with respect to the restriction of

hazardous substances

EN ISO :

Liquid pumps and pump units – noise test

code – grade  and  of accuracy

EN :+ A:

Liquid pumps - saftey requirements -

procedure for hydrostatic testing

EN ISO :+A:

Pumps and pump unites for liquids -

common safety requirements

EN ISO : 

Safety of machinery. General principles

for design. Risk assessment and risk

reduction

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

The following EHSR (Essential Health and

Safety Requirements) have been applied:

..a – ..b – ..c – .. – .. –

.. – .. – .. – .. – .. – ..

– .. – .. -.. – .. – .. – .

– .. – ... – .. – ..

The manufacturer maintains a technical ﬁle

summary sheet containing test reports and

product documentation:

Technical ﬁle summary sheet number:

The partly completed machinery shown

above should not be put into service until the

ﬁnal machinery into which it is to be

incorporated has been declared in conformity

with the provisions of the directive, where

appropriate.

I, the undersigned of Lincoln Industrial

Corporation, do hereby declare that the

equipment speciﬁed above, in its intended

use, conforms to the requirements of the

above EC Directive(s).

, ,  and 

Ball type foot valve-grease pumps

RAX

//



U.K. Declaration of Incorporation DOCUMENT NUMBER

UK423030CA

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF (U.K.) Limited

 Canada Close

Banbury, Oxfordshire, OX RT, GBR

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

This U.K. Declaration of Incorporation is

issued under sole responsibility of the

manufacturer. Lincoln Industrial Corporation

hereby declares that the partly completed

machinery stated below:

Name: PowerMaster III pump tubes

Model number(s):

Description:

Year of CE: 

in its intended use, is in conformity with the

relevant union harmonization legislation:

Supply of Machinery (Safety) Regulations

 ( No. )

Noise Emission in the Environment by

Equipment for Use Outdoors Regulations

 ( No.)

along with the following Directive(s) that

were also applied with the above legislation:

EN IEC :

Technical documentation for the

assessment of electrical and electronic

products with respect to the restriction of

hazardous substances

EN ISO :

Liquid pumps and pump units – noise test

code – grade  and  of accuracy

EN :+ A:

Liquid pumps - saftey requirements -

procedure for hydrostatic testing

EN ISO :+A:

Pumps and pump unites for liquids -

common safety requirements

EN ISO : 

Safety of machinery. General principles

for design. Risk assessment and risk

reduction

I, the undersigned of Lincoln Industrial Corporation, hereby declare that the equipment speciﬁed above, in its intended use, conforms with the

Essential Health and Safety Requirements of U.K. legislation Supply of Machinery (Safety) Regulations  No.  Annex I, Declaration of

Incorporation by the time of placing it on the market.

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

The following EHSR (Essential Health and

Safety Requirements) have been applied:

..a – ..b – ..c – .. – .. –

.. – .. – .. – .. – .. – ..

– .. – .. -.. – .. – .. – .

– .. – ... – .. – ..

The manufacturer maintains a technical ﬁle

summary sheet containing test reports and

product documentation:

Technical ﬁle summary sheet number:

The partly completed machinery shown

above should not be put into service until the

ﬁnal machinery into which it is to be

incorporated has been declared in conformity

with the provisions of the directive, where

appropriate.

//

, ,  and 

Ball type foot valve-grease pumps

RAX



Safety

The assembly must be installed, maintained

and repaired exclusively by persons familiar

with the instructions.

Always disconnect power source

(electricity, air or hydraulic) from the

equipment when it is not being used.

This equipment generates high pressure.

Extreme caution should be used when

operating this equipment as material leaks

from loose or ruptured components can

inject ﬂuid through the skin and into the

body. If any ﬂuid appears to penetrate the

skin, seek attention from a doctor

immediately. Do not treat injury as a simple

cut. Tell attending doctor exactly what type of

ﬂuid was injected.

Any other use not in accordance with

instructions will result in loss of claim for

warranty or liability.

• Do not misuse, over-pressurize, modify

parts, use incompatible chemicals, ﬂuids,

or use worn and/or damaged parts.

• Do not exceed the stated maximum

working pressure of the equipment or of

the lowest rated component in your

system.

• Always read and follow the manufacturer’s

recommendations regarding ﬂuid

compatibility, and the use of protective

clothing and equipment.

• Failure to comply may result in personal

injury and/or damage to equipment.

CAUTION

Do not operate equipment without

wearing personal protective gear.

Wear eye protection. Protective

equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing pro-

tection used for appropriate conditions

will reduce personal injuries.

Failure to comply may result in light

personal injury.

WARNING

Do not allow any body part

to be trapped by equipment.

Body parts can be crushed

by subassemblies during

operation.

Failure to comply may result in death

or serious physical injury.

WARNING

Do not allow ﬂuid to leak

onto ﬂoor when operating

equipment. If spill occurs,

clean any ﬂuid on ﬂoor before continuing

operation.

Failure to comply may result in death

or serious personal injury.

WARNING

Do not use this equipment to supply,

transport, or store hazardous

substances and mixtures in accordance

with annex I part - of the CLP

regulation (EG /) or HCS 

CFR . marked with GHS,

GHS and GHS hazard pictograms

shown:

Explanation of signal words

for safety

NOTE

Emphasizes useful hints and

recommendations as well as

information to prevent property damage

and ensure efﬁcient trouble-free

operation.

CAUTION

Indicates a dangerous situation that can

lead to light personal injury if

precautionary measures are ignored.

WARNING

Indicates a dangerous situation that

could lead to death or serious injury if

precautionary measures are ignored.

DANGER

Indicates a dangerous situation that will

lead to death or serious injury if

precautionary measures are ignored.

WARNING

Do not operate equipment

without reading and fully

understanding safety

warnings and instructions.

Failure to follow warnings and

instructions may result in serious injury.



Description

PowerMaster III pump is a double-acting

(pumps material on UP and DOWN strokes),

positive displacement reciprocating pump

(intakes material only on UP stroke).

Appropriate use

Use Lincoln replacement parts to assure

compatible pressure rating.

Do not use material hoses and other

components incompatible with ﬂuid

pressures developed by pump.

Do not operate pump continuously at

speeds in excess of  cycles per minute.

Disconnect air line from pump air motor

when system is idle for long periods of time.

Do not service pump with system

pressurized or with supply lines connected.

Do not pump, ﬂush or recirculate volatile

solvents without adequate ventilation.

Keep solvents away from heat, sparks and

open ﬂames. Keep containers closed when

not in use.

Any other use not in accordance with

instructions will result in loss of claims for

warranty and liability.

WARNING

Do not operate pump with  inch

air motor.

Do not exceed stated maximum

working pressure of air motor or lowest

rated component in system.

Do not alter or modify any part of

equipment.

Do not operate equipment with

combustible gas.

Do not attempt to repair or

disassemble equipment while system

is pressurized.

Do not operate equipment without

ensuring all ﬂuid connections are

securely tightened.

Always read and follow ﬂuid manufac-

turer’s recommendations regarding ﬂuid

compatibilityand use of protective

clothing and equipment.

Do not operate equipment with worn

or damaged parts. Replace immediately.

WARNING

Do not misuse, over pressurize, modify

parts, use incompatible chemicals and

ﬂuids, or use worn or damaged parts.

Failure to comply may result in death

or serious injury or property damage.

WARNING

Ground pump, dispensing valve and

containers when handling ﬂammable

ﬂuids (petroleum products, paints,

lacquers, etc.) and when discharge of

static electricity is a hazard. Static

sparking could result in ﬁre or explosion.

CAUTION

Do not operate pump when empty.

Table 

Speciﬁcations

Pump stroke  in ( mm)

Output per cycle . in( cm)

Maximum recommended continuous speed  cycles/min

Approximate cycles per gallon (liter)  ()

Output at  cycles/min . gal/min (. l/min)

Wetted part materials

,  Steel, brass, copper, polyurethane, nitrile

 Steel, brass, copper, polyurethane, leather,

PTFE, nitrile

 Stainless steel, polyurethane, nitrile, PTFE



Operation

Attach air motor to

pump tube

 Attach tie rods tightly to airmotor

(use short threaded end of tie rods).

 Mount air motor on top of pump tube

outlet and connect coupling nut () to

air motor piston rod.

 Hand tighten tie rods to pump tube with

four nuts supplied with air motor.



Cycle pump slowly several times. Use just

enough air pressure to operate pump

without stalling.

 Stop pump on an UP stroke. Tighten four

nuts to securely fasten air motor to

pump tube.

Prime pump

Prime pump before operating.

To prime pump:

 Open output line (material valve).

 Open air supply valve slowly until

pump starts.

 Cycle pump very slowly until all air is

pushed out of lines and material ﬁlls up

pump and lines.

 Close output line (material shut-off

valve). Pump should stall against

pressure.

NOTE

Flush pump before use to prevent

contamination of pumped material.

Pumps are factory tested with light oil

and some remains to protect pump

parts during storage and transportation.



Disassembly

Tools required

• Strap wrench, 

1/8in diameter

• Hex wrench, 7/8in

• Hex wrench, 

1/4inh

• Hex wrench, 

3/8inh

• Retaining ring pliers (internal)

• Hex wrench, 5/8in

• Hex wrench,  in

Procedure

 Remove foot valve body () from

bushing tube ().

 Slide retaining pin () from foot valve

body () and remove ball ().

 Unscrew bushing tube () and slide off

of piston ().

 Remove bolt connector () from

plunger ().

 Pull piston () to remove plunger (),

connecting rod () and piston assembly

from pump tube ().

 Remove pump tube () from

body and plate assembly ().

 Remove o-ring () from

body and plate assembly ().

 Remove gland nut () from

body and plate assembly ().

 Remove plate from body

and plate assembly ().

 Remove ball (), piston check ()

and o-rings (, ) from

body and plate assembly ().

 Remove retaining ring (), packing

washer () and u-cup () from gland

nut ().

 Remove piston check () from piston

rod ().

 Remove piston () and spring () from

piston rod ().

 Remove cotter pins () from connecting

rod ().

 Remove piston rod () and plunger ()

from connecting rod ().

Reverse procedure to re-assemble pump

(† ﬁg. IPB , page  for torque

speciﬁcations).



3/4 in

NPTF 2)

Ø 2 1/8 in

Pump

tube

Pump

model

Air

motor

)

Ratio Delivery pressure

maximum

Air pressure

maximum

Dimension

psi bar psi bar in cm in cm

   :     .  .

   :     .  .

   :     

7/8.  .

   :     

7/8.  .

   :    

3/8. 

3/8.

   :    

3/8. 

3/8.

   :     

1/4. 

3/8.

   :     

1/4. 

3/8.

 -  :     .  .

 -  :     .  .

 -  :     

7/8.  .

 -  :     

7/8.  .

 -  :     .  .

 -  :     .  .

 -  :     

7/8.  .

 -  :     

7/8.  .

) Air motor.

) Lube outlet.

) Pump tube.

) Refer to user manual .

Fig. 

Dimensions



10 11

Fig. IPB 

) On models ,  and  only.

) On model  only.

) Included in  piston repair kit.

) Included in  piston repair kit.

) Included in  piston repair kit.

)Torque to – lbf-ft (– Nm)

) Torque to – lbf-ft (– Nm)

)Torque to – lbf-ft (– Nm)

)Torque to – lbf-ft (– Nm)



Dieses Handbuch passt für folgende Modelle

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