MacDon M205 Bedienungsanleitung

The harvesting specialists.

M205

Self-Propelled Windrower

Oil Cooler Bypass Kit (MD #183519) Installation Instructions

147611 Revision B

Original Instruction

Published: July 2016

Introduction

The Oil Cooler Bypass kit (MD #183519) is used to replace the cooler bypass manifold and the hardware on the

wheel motor servo on an M205 Self-Propelled Windrower. This document explains how to install the kit.

Refer to the parts list to ensure you have all required items before installing this kit.

Installation Time

Installation time for this kit is approximately six hours.

Conventions

The following conventions are followed in this document:

• Right-hand(RH)andleft-hand(LH)are determinedfromtheoperator’sposition,facingforwardwiththe windrower

in cab-forward position.

• Unless otherwise noted, use the standard torque values provided in the windrower operator’s manual and

technical manual.

NOTE:

Keep your MacDon publications up-to-date. The most current version of this instruction can be downloaded from

our Dealer-only site (https://portal.macdon.com) (login required).

NOTE:

This document is not currently available in any language except English.

147611 iRevision B

List of Revisions

At MacDon, we’re continuously making improvements, and occasionally these improvements affect product

documentation. The following list provides an account of major changes from the previous version of this document.

Summary of Change Location

Added hose routing information. 3.1.3 Replacing Cooler Bypass Manifold, page 12

Added topic.3.1.5 Testing Cooler Bypass Pressure, page 14

147611 ii Revision B

TABLE OF CONTENTS

Introduction...................................................................................................................................... i

List of Revisions ...............................................................................................................................ii

1 Safety.................................................................................................................................................... 1

1.1 Signal Words................................................................................................................................... 1

1.2 General Safety ................................................................................................................................ 2

2 Parts List............................................................................................................................................... 5

3 Installation Instructions ........................................................................................................................ 9

3.1 Cooler Bypass Manifold ................................................................................................................... 9

3.1.1 Preparing Kit Components for Installation .................................................................................. 9

3.1.2 Changing the Hydraulic Oil ....................................................................................................... 9

Removing Lift Filter......................................................................................................... 10

Installing Lift Filter............................................................................................................11

3.1.3 Replacing Cooler Bypass Manifold.......................................................................................... 12

3.1.4 Reﬁlling Hydraulic Reservoir ................................................................................................... 13

3.1.5 Testing Cooler Bypass Pressure.............................................................................................. 14

3.2 Wheel Drive Motor Servo Hardware (2014 and Prior Only)............................................................... 15

3.2.1 Removing Drive Wheels ......................................................................................................... 15

3.2.2 Replacing Servo Hardware .....................................................................................................16

3.2.3 Reinstalling Drive Wheels....................................................................................................... 20

147611 iiiRevision B

1Safety

1.1 Signal Words

Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. The

appropriate signal word for each situation has been selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING

Indicatesapo

tentially hazardous situation that, if not avoided, could result in death or serious injury. It

mayalsobeuse

d to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It

may be used to alert against unsafe practices.

147611 1Revision B

SAFETY

1.2 General Safety

CAUTION

The following are general farm safety precautions

that should be part of your operating procedure for

all types of machinery.

Protect yourself.

• When assembling, operating, and servicing machinery,

wear all the protective clothing and personal safety

devices that could be necessary for the job at hand. Do

NOT take chances. You may need the following:

• Hard hat

• Protective footwear with slip resistant soles

• Protective glasses or goggles

• Heavy gloves

• Wet weather gear

• Respirator or ﬁlter mask

Figure 1.1: Safety Equipment

• Be aware that exposure to loud noises can cause

hearing impairment or loss. Wear suitable hearing

protection devices such as ear muffs or ear plugs to

help protect against objectionable or loud noises.

Figure 1.2: Safety Equipment

•Provideaﬁrst aid kit for use in case of emergencies.

•Keepaﬁre extinguisher on the machine. Be sure the

ﬁre extinguisher is properly maintained. Be familiar with

its proper use.

• Keep young children away from the machinery at

all times.

• Be aware that accidents often happen when the

Operator is tired or in a hurry. Take the time to

consider the safest way. Never ignore the warning

signs of fatigue.

Figure 1.3: Safety Equipment

147611 2Revision B

SAFETY

•Wearclose-ﬁtting clothing and cover long hair. Never

wear dangling items such as scarves or bracelets.

• Keep all shields in place. NEVER alter or remove safety

equipment. Make sure driveline guards can rotate

independently of the shaft and can telescope freely.

• Use only service and repair parts made or approved by

the equipment manufacturer. Substituted parts may not

meet strength, design, or safety requirements.

Figure 1.4: Safety around Equipment

• Keep hands, feet, clothing, and hair away from moving

parts. NEVER attempt to clear obstructions or objects

from a machine while the engine is running.

•DoNOT modify the machine. Non-authorized

modiﬁcations may impair machine function and/or

safety. It may also shorten the machine’s life.

• To avoid bodily injury or death from unexpected startup

of machine, ALWAYS stop the engine and remove

the key from ignition before leaving operator’s seat for

any reason.

Figure 1.5: Safety around Equipment

• Keep the service area clean and dry. Wet or oily ﬂoors

are slippery. Wet spots can be dangerous when working

with electrical equipment. Be sure all electrical outlets

and tools are properly grounded.

• Keep work area well lit.

• Keep machinery clean. Straw and chaff on a hot

engine is a ﬁre hazard. Do NOT allow oil or grease to

accumulate on service platforms, ladders, or controls.

Clean machines before storage.

•NEVER use gasoline, naphtha, or any volatile material

for cleaning purposes. These materials may be toxic

and/or ﬂammable.

• When storing machinery, cover sharp or extending

components to prevent injury from accidental contact. Figure 1.6: Safety around Equipment

147611 3Revision B

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