Makita DC24SC Handbuch

Model No.

Description

PRODUCT

TECHNICAL INFORMATION

CONCEPT AND MAIN APPLICATIONS

P 1/ 5

DC24SC

Charger

Specification

Optional accessories

DC24SC is able to charge 7.2V up to 24V Ni-MH/ Li-ion batteries

of slide-type using the unique Optimum Charging System for extended

battery life.

With Interchangeable adapter ADP04 attached, the chargeable range

can be extended further to the following insert-type batteries:

7.2V-18V Ni-Cd batteries (both stick and cluster types)

7.2V-18V Ni-MH batteries (both stick and cluster types) Dimensions: mm (")

Width (W)

Height (H)

Length (L) 175 (6-7/8)

215 (8-1/2)

110 (4-5/16)

Interchangeable adapter ADP01

Interchangeable adapter ADP04

Refreshing adapter ADP02

Automatic refreshing adapter ADP03

Charging time (approx.): min.

[See *1for the model name

of each battery.]

Protection from electric shock Double insulation*2

Power supply cord: m (ft )

Net weight: kg (lbs)

24V

9.6V/ 12V/ 14.4V

18V3.0Ah

1.7Ah/ 2.0Ah

2.0Ah

DC Output voltage Voltage: V

Amperage: A 6 - 3.6

7.2 - 24

2.0 (6.6)

1.3 (2.8)

9.6V/ 12V/ 14.4V3.3Ah 30

9.6V1.7Ah 20

14.4V2.7Ah

Li-ion

Ni-MH

24V3.0Ah/ 3.3Ah 50

14.4V/ 18V1.5Ah 20

14.4V3.0Ah 30

Continuous Rating (W)

Voltage (V) Cycle (Hz) Input Output Max. Output (W)

110 - 120

220 - 240

---

50/ 60

145

---

Current (A)

*1 Ni-MH 1.7Ah, 9.6V: B9017A

Ni-MH 2.0Ah, 9.6V/12V/14.4V: BH9020, BH9020A, BH1220, BH1220C, BH1420

Ni-MH 2.7Ah, 14.4V: BH1427

Ni-MH 3.3Ah, 9.6V/12V/14.4V: BH9033, BH9033A, BH1233, BH1233C, BH1433

Ni-MH 1.7Ah/2.0Ah, 24V: B2417, BH2420

Ni-MH 3.0Ah/3.3Ah, 24V: B2430, BH2433

Li-ion 1.5Ah, 14.4V/18V: BL1415, BL1815

Li-ion 3.0Ah, 14.4V: BL1430, BL1430A

Li-ion 3.0Ah, 18V: BL1830

*2 excludes some countries.

P 2/ 5

Repair

CAUTION: Disconnect the machine for safety before repair/ maintenance in accordance

with the instruction manual!

[3]-1. Charger Case Set

[3] DISASSEMBLY/ASSEMBLY

Remove Charger case from Charger case cover as described in Fig. 1.

Remove Terminal unit from Charger case cover as described in Fig. 2.

Cap 13 (4 pcs)

1. Remove Cap 13 (4 pcs.) from Charger case cover.

Note: Be careful not to lose removed Cap 13.

2. Remove Charger case from Charger case cover

by unscrewing four BT4x20 Tapping screws.

BT4x20 Tapping screw (4 pcs.)

Charger case cover

Charger case

Fig. 1

Fig. 2

[3]-2. Terminal Unit

Connector 1

1. Disconnect Connector 1 and Connector 2

from Charging circuit.

2. Remove Terminal unit and Compression spring 4

(233194-8).

Connector 2

Compression

spring 4

(233194-8)

DISASSEMBLING

Terminal unit

Charging circuit

Note:

Be careful not to confuse the following two Compression springs because they are not interchangeable:

Compression spring 4 (233194-8) assembled to Charger case cover

Compression spring 4 (231474-6) assembled to Terminal cover

P 3/ 5

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-2. Terminal Unit

Assemble Terminal unit to Charger case cover as described in Fig. 3.

Fig. 3

1. Slide Compression spring 4 (233194-8) over the pin of

Charger case cover until it stops against the rib.

2. Insert three legs of Terminal unit into the

corresponding bosses of Charger case cover.

Then connect Connectors 1 and 2 of Terminal

unit securely to Charging circuit as illustrated

on left in Fig. 2.

Terminal unit

By unscrewing PT3x10 Tapping screw,

Terminal cover can be removed from Charger case

Note: Be careful not to lose Compression spring 4.

Fig. 4

Disassemble Terminal cover as described in Fig. 4.

[3]-3. Terminal Cover

DISASSEMBLING

ASSEMBLING

Charger case cover

Compression

spring 4

(233194-8)

rib

Connector 1

Connector 2

PT3x10 Tapping screw

Charger case

Terminal cover

Compression spring 4

(231474-6/ 2 pcs)

P 4/ 5

Repair

[3] DISASSEMBLY/ASSEMBLY

[3]-3. Terminal Cover

Assemble Terminal cover to Charger case as described in Fig. 5.

Fig. 5

1. Set Compression spring 4 (231474-6/ 2 pcs) in place

on the back of Terminal cover as illustrated below.

2. Compressing each Compression spring 4 (231474-6),

insert the boss on the back of Terminal cover into

the oval hole of Charger case, then fit the end of

each Compression spring 4 in the recessed portion

of Charger case as illustrated below.

ASSEMBLING

Terminal cover

Compression spring 4

(231474-6/ 2 pcs)

3. Assemble Terminal cover to Charger case

by tightening PT3x10 Tapping screw.

Note:

0.5 N.m is the recommended tightening

torque for smooth sliding of Terminal cover.

PT3x10

Tapping screw

Terminal cover

Compression spring 4

(231474-6/ 2 pcs)

oval hole

Charger case

boss on the back of

Terminal cover

recessed portion

P 5/ 5

Repair

Wiring Diagram

[3] DISASSEMBLY/ASSEMBLY

[3]-4. Varistor and Fuse

Terminal unit

Fig. D-1

Sirocco fan

Fig. 6

Cause of Breakage:

Varistor is broken when Charging circuit is continuously loaded with very high voltage; for example, when Charger is

plugged in a power source at double the rated voltage. In this case, Fuse will also be blown up to protect Charging circuit.

Sign of Breakage:

Cracks and/or black discoloration on the surface of Varistor, melt-down Fuse

What to Do for Repair:

You need not replace Charging circuit entirely.

Replace Varistor and Fuse by removing them from Charging circuit using soldering iron,

then by soldering new ones in place on Charging circuit as illustrated in Fig.6.

If Fuse is blown up although Varistor is not broken;

Charging circuit can be broken for some reason other than mentioned above.

In this case, replace Charging circuit entirely.

Varistor

(647321-5)

Fuse

(652782-6)

Charging circuit

(631837-0)

Charging circuit for 110V-120V

Varistor

(647306-1)

Fuse

(652779-5)

Charging circuit

(631682-3)

Charging circuit for 220V-240V

Power supply cord Power supply cord

Route Lead wires as described in Fig. D-1.

Note: In order not to pinch Lead wires between Charger case cover and Charger case,

do not route them on or over the ribs and the outside wall of Cheater case cover.

Charger case cover

Bundle Lead wires

with this Wire clip.

[Around Terminal Unit] [Power Supply Cord]

Route the Lead wires

of Terminal unit

between the ribs of

Charger case cover.

Route the Lead wires of Sirocco fan:

between the ribs of Charger case cover

between the rib and the outside wall of Charger case cover

Fix Power supply cord securely

in this rib of Charger case cover.

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