Manitou Mattoc Bedienungsanleitung

MATTOC TRAVEL ADJUST MANUAL

Table of Contents

Secon Page Number

Introducon & Required Tools 3-4

Secon 1 - Fork Disassembly 5-9

Secon 2 - Travel Adjust, 26” Forks 10

Secon 3 - Travel Adjust, 27.5” Fork 11

Secon 4 - Fork Assembly 12-17

Hayes Components USA

5800 W. Donges Bay Rd.

Mequon, WI 53092

Tel: 888.686.3472

Email: techsupport@hayesbicycle.com

Web: www.hayescomponents.com

Hayes Components Europe

Dirnismaning 20 a

85748 Garching (b. Munich)

Germany

Email: techsupportEU@hayesbicycle.com

Web: www.hayescomponents.com

MATTOC TRAVEL ADJUST MANUAL

INTRODUCTION

This manual is intended to guide the user through the steps necessary to internally adjust

the travel of the Maoc Pro and Expert forks. NOTE: This manual does not cover the

steps need to convert the fork from one wheel size to another. Please see the Maoc

Service Guide for instrucons on how to perform this.

Suspension forks by design can contain preloaded springs, gases and

uids under extreme pressures. Warnings contained in this manual must be observed to

avoid damage to fork, serious injury or even death.

We highly recommend that service to this fork be performed by a

cered bicycle mechanic. Failure to follow instrucons presented in this manual could

lead to serious injury or death. Any quesons about the servicing of this fork or the

manual itself should be directed to Manitou Customer Support at:

Phone: 888-686-3472

Email: techsupport@hayesbicycle.com

MATTOC TRAVEL ADJUST MANUAL

Below is a list of tools necessary for changing the travel of the Maoc fork.

Safety Glasses

Nitrile Gloves

Lint-Free Rags

Torque Wrench

Slickoleum™ Grease

Semi-bath Oil, 5/40w Synthec Oil - Manitou part number 85-0023

Maoc Service Tool Kit - Manitou part number 172-31133

This kit contains all tools below for servicing the Maoc fork:

- Maoc 8mm Thin Wall Socket

- Maoc Cassee Tool

- Maoc Flat Ground 24mm Socket

8mm Allen Wrench

8mm Allen Socket

2mm Allen Wrench

2mm Allen Socket

3mm Allen Wrench (oponal)

4mm Allen Wrench (oponal)

Fork/Shock Pump

REQUIRED TOOLS

MATTOC TRAVEL ADJUST MANUAL

SECTION 1 - FORK DISASSEMBLY

1. Remove air valve cap.

2. Using a 2mm Allen wrench, remove

the rebound damper knob.

MATTOC TRAVEL ADJUST MANUAL

3. Insert an 8mm Allen wrench into the

end of the rebound damper rod. Turn

wrench clockwise unl damper rod can

be pushed into fork casng.

MATTOC TRAVEL ADJUST MANUAL

4. Using the Maoc 8mm Thin Wall Socket,

turn the compression rod clockwise unl

compression rod is disengaged from the

casng threads.

5. Remove casng from the fork. It is

recommended that this be done over a

drain pan as there is semi-bath oil in the

lower legs that will be released when

casng is removed.

6. Aach shock pump to the air valve on

the compression rod and use the pressure

release buon to release all air pressure

from the fork. If your shock pump does not

have a pressure release on it you can use

a 3mm Allen wrench to depress the valve

core and release the air.

Air pressure must be released

prior to disassembly of the fork. Failure to

properly and fully release air pressure could

result in serious injury or death.

MATTOC TRAVEL ADJUST MANUAL

7. With shock pump sll aached and

pressure release buon depressed,

compress the compression rod assembly

into the upper stanchion of the fork.

Compress rod unl boom out bumper is

contacng the end cap. If your shock pump

does not have a pressure release buon use

a 3mm Allen wrench to depress the valve

core while pushing compression rod into

stanchion.

8. Place Maoc Cassee Tool into the

compression rod assembly end cap.

9. Using an adjustable wrench or similar

tool, turn the cassee tool counter

clockwise to remove compression rod

assembly from fork stanchion.

MATTOC TRAVEL ADJUST MANUAL

10. Remove compression rod assembly

from fork.

11. Using the Maoc 24mm Flat Ground

Socket slowly remove the air cap from the

fork.

NOTE: A standard socket can be used as

well however the rounded edges of a

standard socket can cause the socket to

jump o of the air cap while turning causing

cosmec damage to the fork.

10a

10b

11a

11b

MATTOC TRAVEL ADJUST MANUAL

SECTION 2 - TRAVEL ADJUST, 26” FORKS

The below photos show the dierent travels achievable on the Maoc 26” forks by

adding and removing the travel spacers on the compression rod assembly. Travel

spacers are boxed in yellow below for reference. When seng the fork at 170mm you

will remove all travel spacers from the compression rod.

140mm

150mm

160mm

170mm (26” forks only!)

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