Manitowoc Grove GMK 5200-1 Bedienungsanleitung

Maintenance manual

3 302 746 en

09.03.2018

3 302 746 en Maintenance manual

GMK5200-1

Manitowoc Crane Group Germany GmbH

Industriegelände West

D-26389 Wilhelmshaven, Germany

Tel.: [+49] (0) 44 21 294-0

Fax: [+49] (0) 44 21 294-301

The passing on or duplication of this document as well as the utilisation and disclosure of its contents is prohibited unless

expressly permitted. Infringement will incur liability for compensation. All rights pertaining to registration of patent or utility

model are reserved. The original language of this document is German.

Important note

Any type of duplication or excerpt from this

document, even in electronic form,

is not subject to the revision service of

Manitowoc Crane Group Germany GmbH.

09.03.2018

Maintenance manual 3 302 746 en

GMK5200-1

Contents:

1General instructions

2Safety and environmental protection

3Cleaning

4Run-in regulations

5Maintenance overview

6Lubricants and consumables

7Maintenance work on the carrier

8Maintenance work on the superstructure

9Longer out of service periods

10 Torques

11 Spare parts required for maintenance

Appendix

This maintenance manual does not replace the operating manual.

Details of operation and standard safety instructions can be found

in the operating instructions.

09.03.2018

3 302 746 en Maintenance manual

GMK5200-1

Blank page

09.03.2018

Maintenance manual 3 302 746 en

GMK5200-1

1 General instructions

1.1 Instructions for using the maintenance manual. . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

1.2 Warnings and symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

1.3 Maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2

1.4 Instructions regarding the electronic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4

1.5 Safety instructions for welding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4

1.6 Definition of direction references. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 5

1.7 Conversion table for US measuring units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6

09.03.2018

3 302 746 en Maintenance manual

GMK5200-1

General instructions

1.1 Instructions for using the maintenance manual

09.03.2018

Maintenance manual 3 302 746 en 1 - 1

GMK5200-1

1General instructions

1.1 Instructions for using the maintenance manual

This maintenance manual is not designed to replace proper training and

instructions.

Maintenance personnel for this truck crane must have the relevant, special-

ist knowledge and that of proper safety procedures.

Please read chapters 1 and 2 carefully before beginning maintenance work.

HMaintenance work on the lattice extensions is described in the Lattice exten-

sion operating manual.

1.2 Warnings and symbols

The following designations and symbols are used in the operating manual

to highlight particularly important information:

The vertical line to the left of the text indicates that: This text, regardless of

its length, relates to the warning symbol.

GThis symbol indicates hazards related to the described operation and which

may cause personal injury during execution. The type of danger (e.g. life-

threatening, personal injury, risk of crushing or electric shocks) generally

precedes the warning sign.

SDangers which could put objects at risk are pointed out here, e.g. damage

to the truck crane or the load.

OThis symbol is to remind you that you are working with substances which

pose a risk to the environment. Take particular care.

The measures required for the corresponding maintenance work are indi-

cated next to the symbol. You will find more detailed information in section

Handling substances which are harmful to the environment, p. 2 - 4.

General instructions

1.3 Maintenance instructions

1 - 2 3 302 746 en Maintenance manual

GMK5200-1

09.03.2018

HThe hand with the pointing finger indicates passages that contain additional

instructions and tips regarding truck crane operation.

sThis symbol indicates that the topic is continued on the next page. Turn to

the next page.

1.3 Maintenance instructions

This maintenance manual is intended for maintenance personnel.

The maintenance manual does not contain information on repair work.

Repair work may only be carried out by a qualified repair crew

(e.g. Manitowoc Crane Care).

Repair work also requires:

– Appropriate workshop equipment,

– Special tools and

– Spare parts approved by Manitowoc Crane Group Germany GmbH.

It is your responsibility to maintain and service the truck crane regularly and

carefully in order to extend its service life and keep it in good working order.

Please note that Manitowoc Crane Group Germany GmbH can only uphold

the warranty provided for the truck crane if the following conditions are met:

– It is used for the purpose for which it was intended,

– Care and maintenance are carried out as prescribed,

– Repair work/overhauling is carried out by qualified personnel.

General instructions

1.3 Maintenance instructions

09.03.2018

Maintenance manual 3 302 746 en 1 - 3

GMK5200-1

Many defects and failures are caused by improper maintenance such as:

– Insufficient oil, grease or antifreeze,

–Dirt,

– Damage to the ropes,

– Faulty compressed air and hydraulic systems,

– Damaged hoses or loose screw connections,

– Faulty brakes,

– Faulty tyres or wheel rims,

– Exceeded maintenance intervals.

For your safety and the safety of others, avoid these errors by carrying out

maintenance work carefully within the specified intervals. Do not put off

maintenance work that is due. If repairs are needed, immediately contact

Manitowoc Crane Care or an authorised GROVE dealer or your repair crew.

This work may only be carried out by trained, qualified personnel.

A few general maintenance instructions:

•Clean the parts of the truck crane that are to be serviced, particularly the

area around the oil filler opening, the oil inspection opening, the oil drain

opening and the lubricating nipples.

•When changing the oil, it should run out at operating temperature.

•Ensure that only oils and lubricants specified in the Lubricants, p. 6 - 1 are

used.

•Replace all filters within the specified period if cleaning is not explicitly

permitted.

•Always replace all gaskets before assembly. Clean the sealing surfaces.

•Tighten loose screw connections on hydraulic and compressed air sys-

tems only when the system is depressurised.

•Keep brake and clutch linings free of grease.

•Replace hydraulic hoses immediately once damage or moisture penetra-

tion becomes visible.

•Cleanliness is imperative when handling hydraulic oil. Even when filling

with fresh hydraulic oil, it must be filtered.

General instructions

1.4 Instructions regarding the electronic control

1 - 4 3 302 746 en Maintenance manual

GMK5200-1

09.03.2018

•Cleanliness is imperative when handling grease for the central lubrication

system. Do not remove the caps from the filling hole and grease gun until

immediately before refilling the grease.

•Check fastening and retaining elements (nuts, bolts, lock washers etc.)

before re-using them and replace them if necessary.

Torques can be found in sections p. 10 - 1 and p. 10 - 2.

The training centre at our factory offers specialised training programmes for

your qualified personnel.

Please contact Manitowoc Crane Care.

The vehicle must meet all current regulations applicable to it before being

put into operation and driven on public roads.

1.4 Instructions regarding the electronic control

The electronic ESX control is designed for a service life of 10 years. In terms

of use, the control system's service life can be estimated based on the fol-

lowing limiting factors:

– The service life of EEPROM allows 106accesses.

– The maximum number of make-and-break cycles for the safety relay

is 107.

– Some conventional capacitors in the ESX have a service life of 10 years.

The device must be serviced or replaced by Manitowoc Crane Care before

one of these limits is reached.

1.5 Safety instructions for welding work

To avoid damage, especially to electronic parts, there are certain measures

you must take before doing any welding work. You should therefore always

consult Manitowoc Crane Care before any welding work.

All welding work (especially on load carrying members) may only be per-

formed by qualified professional personnel with the prior written permis-

sion from Manitowoc Crane Group Germany GmbH.

Inhaltsverzeichnis

Andere Manitowoc Baumaschinen Handbücher

Manitowoc

Manitowoc Grove RT9150E Bedienungsanleitung

Manitowoc

Manitowoc Grove RT9130E Bedienungsanleitung

Manitowoc

Manitowoc 500E2 Bedienungsanleitung

Manitowoc

Manitowoc MLC165 Bedienungsanleitung

Manitowoc

Manitowoc MLC80A-1 Installations- und Benutzerhandbuch

Manitowoc

Manitowoc Grove RT9150E Bedienungsanleitung

Manitowoc

Manitowoc MLC300 Bedienungsanleitung

Manitowoc

Manitowoc Grove GRT9165 Bedienungsanleitung

Manitowoc

Manitowoc 2000 Bedienungsanleitung

Manitowoc

Manitowoc National Crane NBT40 Series Bedienungsanleitung

Manitowoc

Manitowoc 8500-1 Installations- und Benutzerhandbuch

Manitowoc

Manitowoc Grove RT770E Bedienungsanleitung

Manitowoc

Manitowoc GROVE GMK5150L Bedienungsanleitung

Manitowoc

Manitowoc Grove TMS500-2 Bedienungsanleitung

Manitowoc

Manitowoc National Crane NBT30H-2 Bedienungsanleitung

Manitowoc

Manitowoc MLC300 Bedienungsanleitung

Manitowoc

Manitowoc CD25 Bedienungsanleitung

Manitowoc

Manitowoc MLC165-1 Bedienungsanleitung

Manitowoc

Manitowoc National Crane 1300A Bedienungsanleitung

Manitowoc

Manitowoc MLC300 Bedienungsanleitung

Manitowoc

Manitowoc 18000 Bedienungsanleitung

Manitowoc

Manitowoc MLC300 Bedienungsanleitung

Manitowoc

Manitowoc 2250 Installations- und Benutzerhandbuch

Manitowoc

Manitowoc 14000 Bedienungsanleitung

Beliebte Baumaschinen Handbücher anderer Marken

SASFORKS

SASFORKS EXTREME Bedienungsanleitung

Hailo

Hailo H-50 Bedienungsanleitung

Graco

Graco LineLazer ES 1000 Gebrauchs- und Pflegehandbuch

Greenlee

Greenlee 555RSC Bedienungsanleitung

Lux Tools

Lux Tools A-FMR-20 Set Bedienungsanleitung

SIP

SIP 03683 Bedienungsanleitung

Volvo

Volvo L30G Bedienungsanleitung

Grizzly

Grizzly G8712 Bedienungsanleitung

Modulift

Modulift CMOD 12 Bedienungsanleitung

Case

Case DV201 Bedienungsanleitung

Sealey

Sealey SC10.V2 Bedienungsanleitung

Wacker Neuson

Wacker Neuson DT05 Bedienungsanleitung

HYVA

HYVA AMCO VEBA 81 Series Bedienungsanleitung

Atlas Copco

Atlas Copco Dynapac V5100TV Bedienungsanleitung

Toro

Toro 323 Bedienungsanleitung

SGS

SGS EC1500 Bedienungsanleitung

Saferoad

Saferoad VR Arcus Primus 90 Series Bedienungsanleitung

Turbosol

Turbosol BM 30 Bedienungsanleitung