MasterForce 241-0440 Bedienungsanleitung

Operator’s Manual

18 Volt Lithium-Ion Portable

Band Saw

Model No. 241-0440

IMPORTANT :

WARNING!

To reduce the risk of injury, user must read instruction manual.

Safety symbols in this manual are used to ﬂag possible dangers. The

safety symbols and their explanations require your full understand-

ing. The safety warnings do not, by themselves, eliminate any dan-

ger, nor are they substitute for proper accident prevention measures.

This Safety Alert Symbol indicates caution, warning, or danger. Failure to

obey a safety warning can result in serious injury to yourself or others. To reduce

the risk of injury, ﬁre, or electric shock, always follow the safety precautions..

TABLE OF CONTENTS

Safety Symbols ................................................................................................page 2

Safety Instructions ..........................................................................................page 4

Description .......................................................................................................page 10

Assembly

..........................................................................................................page 11

Operation ..........................................................................................................page 12

Maintenance ....................................................................................................page 14

Warranty ...........................................................................................................page 16

INTRODUCTION

SAVE THESE INSTRUCTIONS!

This saw has many features for making its use more pleasant and enjoyable.

Safety, performance, and dependability have been given top priority in the

design of this product, making it easy to maintain and operate.

SAFETY SYMBOLS

The purpose of safety symbols is to attract your attention to possible

dangers.The safety symbols and the explanations with them deserve your

careful attention and understanding. The symbol warnings do not, by

themselves, eliminate any danger. The instructions and warning they give are

no substitutes for proper accident prevention measures.

WARNING! Be sure to read and understand all safety instructions in this

manual, including all safety alert symbols such as “DANGER,” ”WARNING,”

and “CAUTION” before using this tool. Failure to following all instructions

listed below may result in electric shock, ﬁre, and/or serious personal injury.

SYMBOL SIGNAL MEANING

DANGER:

Indicates an imminently hazardous situation,

which, if not avoided, will result in death or

serious injury.

WARNING:

Indicates a potentially hazardous situation,

which, if not avoided, could result in death or

serious injury.

CAUTION:

Indicates a potentially hazardous situation,

which, if not avoided, could result in minor or

moderate injury.

CAUTION: (Without Safety Alert Symbol) Indicates a

situation that may result in property damage.

WARNING: To ensure safety and reliability, all repairs should be per-

formed by a qualiﬁed service technician at an Authorized Service Center.

WARNING:

The operation of any power tool can result in

foreign objects being thrown into your eyes, which can result

in severe eye damage. Before beginning power tool operation,

always wear safety goggles or safety glasses with side shields

and a full-face shield when needed. We recommend a Wide

Vision Safety Mask for use over eyeglasses or standard safety

glasses with side shields. Always use eye protection which is

marked to comply with ANSI Z87.1

SAVE THESE INSTRUCTIONS

Some of these following symbols may be used on this tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you

to operate the tool better and more safely.

SYMBOL NAME DESIGNATION/EXPLANATION

V Volts Voltage

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

min Minutes Time

Alternating

Current Type of current

Direct Current Type or a characteristic of current

No Load

Speed Rotational speed, at no load

Class II

Construction Double-insulated construction

Per Minute Revolutions, strokes, surface speed, orbits

etc., per minute

.../min

Wet

Conditions

Alert

Do not expose to rain or use in damp

locations.

Read The

Operator’s

Manual

To reduce the risk of injury, user must read

operator’s manual.

Eye Protection

Always wear safety goggles or safety glasses

with side shields, or a full face shield when

operating this product.

Safety Alert Precautions that involve your safety.

No Hands

Symbol

Failure to keep your hands away from the

blade will result in serious personal injury.

No Hands

Symbol

Failure to keep your hands away from the

blade will result in serious personal injury.

No Hands

Symbol

Failure to keep your hands away from the

blade will result in serious personal injury.

No Hands

Symbol

Failure to keep your hands away from the

blade will result in serious personal injury.

Hot Surface To reduce the risk of injury or damage, avoid

contact with any hot surface.

SAFETY INSTRUCTIONS

GENRAL SAFETY RULES

WARNING!Read all safety warnings and instructions. Failure to follow the

warningsandinstructionsmayresultinelectricshock,ﬁreand/orseriousinjury.

Save all warnings and instructions for future reference.

The term power tool in the warnings refers to your mains-operated (corded)

power tool or battery-operated (cordless) power tool.

.../min

WORK AREA SAFETY

Keep work area clean and well lit. Cluttered or dark areas invite

accidents.

Do not operate power tools in explosive atmospheres, such as in the

presence of ﬂammable liquids, gases or dust. Power tools create sparks

which may ignite the dust or fumes.

Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

Power tool plugs must match the outlet. Never modify the plug in any

way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodiﬁed plugs and matching outlets will reduce risk of electric shock.

Avoid body contact with earthed or grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

Do not expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord for carrying, pulling or

unplugging the power tool. Keep cord away from heat, oil, sharp edges

or moving parts. Damaged or entangled cords increase the risk of electric

shock.

When operating a power tool outdoors, use an extension cord suitable

for outdoor use. Use of a cord suitable for outdoor use reduces the risk of

electric shock.

If operating a power tool in a damp location is unavoidable, use a

residual current device (RCD) protected supply. Use of an RCD reduces

the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when

operating a power tool. Do not use tool while tired or under the inﬂuence

of drugs, alcohol, or medication. A moment of inattention while operating

power tools may result in serious personal injury.

Use personal protective equipment. Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard hat,

or hearing protection used for appropriate conditions will reduce personal

injuries.

Prevent unintentional starting. Ensure the switch is in the off-position

before connecting to power source and / or battery pack, picking up or

carrying the tool. Carrying power tools with your ﬁnger on the switch or

energizing power tools that have the switch on invites accidents.

Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may

result in personal injury.

Do not overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

Dress properly. Do not wear loose clothing or jewelry. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewelry or

long hair can be caught in moving parts.

If devices are provided for the connection of dust extraction and

collection facilities, ensure these are connected and properly used. Use

of these devices can reduce dust-related hazards.

POWER TOOL USE AND CARE

Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and more safely

at the rate for which it was designed.

Do not use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and

must be repaired.

Disconnect the plug from the power source and/or the battery pack from

the power tool before marking any adjustments, changing accessories,

or storing power tools. Such preventive safety measures reduce the risk

of starting the power tool accidentally.

Store idle power tools out of the reach of children and do not allow

persons unfamiliar with the power tool or these instructions to operate

the power tool. Power tools are dangerous in the hands of untrained

users.

Maintain power tools. Check for misalignment or binding of moving

parts, breakage of parts and any other condition that may affect the

power tool’s operation. If damaged, have the power tool repaired before

use. Many accidents are caused by poorly maintained power tools.

Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

Use the power tool, accessories, tool bits etc., in accordance with these

instructions, taking into account the working conditions and the work to

be performed. Use of the power tool for operations different from those

intended could result in a hazardous situation.

BATTERY TOOL USE AND CARE

Recharge only with the charger speciﬁed by the manufacturer. A charger

that is suitable for one type of battery pack may create a risk of ﬁre when

used with another battery pack.

Use power tools only with speciﬁcally designated battery packs. Use of

any other battery packs may create a risk of injury and ﬁre.

When battery pack is not in use, keep it away from other metal objects,

like paper clips, coins, keys, nails, screws or other small metal objects

that can make a connection from one terminal to another. Shorting the

battery terminals together may cause burns or a ﬁre.

Under abusive conditions, liquid may be ejected from the battery;

avoid contact. If contact accidentally occurs, ﬂush with water. If liquid

contacts eyes, additionally seek medical help. Liquid ejected from the

battery may cause irritation or burns.

SERVICE

Have your power tool serviced by a qualiﬁed repair person using only

identical replacement parts. This will ensure that the safety of the power

tool is maintained.

SPECIFIC SAFETY INSTRUCTIONS FOR BAND SAW

Use battery only with charger listed.

Battery pack Charger

252-8024

252-8028

252-8032

252-8036

DANCER! Keep hands away from cutting area and blade. Keep your

second hand on the auxiliary handle or motor housing. If both hands are

holding the saw, the blade cannot cut them.

DANCER! Blades coast after saw is switched off.

Hold tool by insulated gripping surfaces (handles) when performing an

operation where the cutting tool may contact hidden wiring or its own

cord. Contact with a “live” wire will make the exposed metal parts of the

tool “live” and shock the operator.

Cutting workpieces covered with oil can cause the blade to come off

unexpectedly. Wipe off all excess oil from workpieces before cutting.

Keep your body positioned to either side of the saw blade, but not in line

with the saw blade.

Do not touch the blade or the workpiece immediately after operation; they

may be extremely hot and could burn your skin.

Do not cut an oversized workpiece.

Check for the proper clearance under the workpiece before cutting

so that the blade will not strike the workbench or material under the

workpiece.

Make sure the blade is not contacting the workpiece before reaching full

speed.

Secure material before cutting. Never hold a workpiece in your hand or

legs. Small or thin material may ﬂex or vibrate with the blade, causing loss

of control.

Never reach into the cutting path of the blade.

SAFETY RULES FOR CHARGER

WARNING! Read and understand all instructions. Failure to follow all

instructions listed below may result in electric shock, ﬁre, and/or serious

personal injury.

Before using the battery charger, read all instructions and cautionary

markings in this manual and on the battery charger, the battery, and the

product using the battery to prevent misuse of the products and possible

injury or damage.

CAUTION! To reduce the risk of electric shock or damage to the charger

and battery, charge only these rechargeable batteries speciﬁcally designated

on your charger’s label. Other types of batteries may burst, causing personal

injury or damage.

Do not use the charger outdoors or expose it to wet or damp conditions.

Water entering the charger will increase the risk of electric shock.

Use of an attachment not recommended or sold by the battery-charger

manufacturer may result in a risk of ﬁre, electric shock or injury to

persons.

Do not abuse the cord or charger. Never use the cord to carry the charger.

Do not pull the charger cord to disconnect the plug from receptacle.

Damage to the cord or charger could occur and create an electric shock

hazard. Replace damaged cords immediately.

Make sure that the cord is located so that it will not be stepped on, tripped

over, come in contact with sharp edges or moving parts, or otherwise

besubjected to damage or stress. This will reduce the risk of accidental

falls, which could cause injury and damage to the cord, which could then

result in electric shock.

Keep the cord and charger from heat to prevent damage to the housing or

internal parts.

Do not allow gasoline, oils, petroleum-based products, etc. to come in

contact with plastic parts. These materials contain chemicals that can

damage, weaken, or destroy plastic.

An extension cord should not be used unless absolutely necessary. Use of

an improper extension cord could result in a risk of ﬁre and electric shock.

If an extension cord must be used, make sure that:

The pins on plug of extension cord are the same number, size and shape as

those of the plug on charger.

The cord is properly wired and in good electrical condition

The size is large enough for AC ampere rating of charger as speciﬁed below:

The Cord Length (Feet) 25’ 50’ 100’

Cord Size (AWG) 16 16 16

NOTE: AWG = American Wire Gauge

cause shorting and electric shock. If damaged, have the charger repaired

or replaced by an authorized service technician at an authorized Service

Center.

Do not operate the charger if it has received a sharp blow, been dropped,

or has otherwise been damaged in any way. Take it to an authorized

service technician at an authorized Service Center for an electrical check

to determine if the charger is in good working order.

Do not disassemble the charger. Take it to an authorized service

technician at a Service Center when service or repair is required.

Incorrect reassembly may result in a risk of electric shock or ﬁre.

Unplug the charger from the electrical outlet before attempting any

maintenance or cleaning to reduce the risk of electric shock.

Disconnect charger from the power supply when not in use. This will

reduce the risk of electric shock or damage to the charger if metal items

should fall into the opening. It will also help prevent damage to the

charger during a power surge.

Risk of electric shock. Do not touch the uninsulated portion of output

connector or uninsulated battery terminal.

Save these instructions. Refer to them frequently and use them to instruct

others who may use this tool. If you lend this tool to someone else, also

lend these instructions to them to prevent misuse of the product and

possible injury

DESCRIPTION

KNOW YOUR BAND SAW (Fig. 1)

Before attempting to use this cordless band saw, become familiar with all of

its operating features and safety requirements. For optimum performance and

safety, read the following operating instructions carefully before using the

saw.

WARNING! Do not allow familiarity with your band saw to make you

careless. Remember that a careless fraction of a second is sufﬁcient to

inﬂict severe injury.

Lock-off button

Trigger switch

Side handle

Blade holder Blade

Work steady rest

Blade

tightening lever

Fig. 1

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