Matev SPR-HM-80 Montageanleitung

matev GmbH

Nürnberger Str. 50

90579 Langenzenn, Germany

T +49 9101 9087 -0

F +49 9101 9087 -20

[email protected]

www.matev.eu

Version: 02/2021

Original Operating Manual

Box spreader

SPR –HM –80 –100 –120

 
Contents 
Page 2 
 
Table of contents 
 
1About this operating manual ..................................................................................... 3 
2Safety........................................................................................................................... 4 
1 Intended use................................................................................................................. 4 
2 Qualifications of personnel............................................................................................ 4 
3 General safety notices .................................................................................................. 4 
4 Special safety notices................................................................................................... 5 
3Delivery and transport................................................................................................ 7 
1 Lifting the spreader off of the pallet............................................................................... 7 
2 Long-distance transport ................................................................................................ 7 
4Installation................................................................................................................... 8 
1 Tractor requirements .................................................................................................... 8 
2 Mounting in the tractor’s rear three-point linkage .......................................................... 8 
3 Mechanical drive........................................................................................................... 9 
4 Drive kit, hydraulic ...................................................................................................... 11 
5 Manual dosing flap actuation ...................................................................................... 12 
6 Hydraulic dosing flap actuation ................................................................................... 12 
7 Electric dosing flap actuation ...................................................................................... 12 
8 Lighting....................................................................................................................... 13 
9 Work light ................................................................................................................... 14 
10 Volume expansion and tarpaulin................................................................................. 15 
11 Wheel set ................................................................................................................... 15 
12 Mounting the seed rail ................................................................................................ 16 
13 Broom and shovel holder............................................................................................ 16 
5Operation .................................................................................................................. 17 
1 Parking the box spreader............................................................................................ 17 
2 Filling the box spreader .............................................................................................. 17 
3 Inspections before putting into operation .................................................................... 18 
4 Setting the spread quantity ......................................................................................... 18 
5 Spread density............................................................................................................ 18 
6 Spread test ................................................................................................................. 18 
7 Lighting....................................................................................................................... 19 
8 Covering the spread container.................................................................................... 19 
6Troubleshooting ....................................................................................................... 20 
7Maintenance.............................................................................................................. 20 
1 General information .................................................................................................... 20 
2 Maintenance............................................................................................................... 21 
3 Repair......................................................................................................................... 25 
8Disposal .................................................................................................................... 25 
9Guarantee.................................................................................................................. 26 
Technical data and accessories .............................................................................. 26 
1 Technical data ............................................................................................................ 26 
2 Accessories ................................................................................................................ 27 
List of illustrations.................................................................................................... 28 
EC Declaration of Conformity.................................................................................. 29 

About this operating manual

Page 3

1 About this operating manual

Dear customer!

Congratulations on your purchase of this box spreader and thank you for choosing matev.

Carefully read this entire operating manual before using the box spreader the first time.

Keep this operating manual where it is easily accessible. This will enable you to refer to

important information and handling instructions as needed.

Listings with bullet points are marked as follows:

•Text

•Text. . .

Handling instructions are marked in the sequence in which they should be executed, as

follows:

1. Text

2. Text

3. Text. . .



The box spreader is subject to technological advances. All information,

illustrations, and technical specifications represent the latest status at the

time this manual was published. The manufacturer reserves the right to

make changes at any time in the interest of technical progress.

Safety

Page 4

2 Safety



Note

Must be read!!!

Guidelines and instructions that you must comply with are presented in this section.

2.1 Intended use

The spreader should only be mounted on tractors with sufficient power axle load. The

prescribed ballast for the tractor and the specified maximum axle load must be complied

with.

•The box spreader is designed for normal use in spreading easily scattering material

such as grit, salt and sand on roads and paths for snow and ice control.

•The box spreader is designed for spreading dry, granular and easily scattering

fertilizer or seeds.

•Any use extending beyond the intended use cited above is considered non-intended

use. The manufacturer bears no liability whatsoever for resulting damage; the risk

associated with non-intended use is borne solely by the operator.

•Intended use also includes compliance with the operating, service, and maintenance

conditions prescribed by the manufacturer.

•The implement should only be used, maintained, and repaired by persons who are

familiar with these tasks and who have been instructed in the hazards.

•Moreover, intended use includes exclusive use of original spare parts and

supplemental equipment, or use of such parts and equipment that meet the technical

requirements specified by the manufacturer.

•Unauthorized modifications to the machine result in exclusion of liability on the part

of the manufacturer. For the resulting damage, in the case of non-intended use:

•Health hazards for the operator or for third parties

•Damage to the tractor and the implements

•Environmental damage

•Immediate invalidation of the guarantee

•Changes to the implement and/or the associated accessories that are not authorized

by the manufacturer invalidate the guarantee and exclude any liability on the part of

the manufacturer for damage due to the changes.

•To avoid accidents and to reduce the risk of accidents, the relevant accident

prevention regulations and the other generally acknowledged occupational health

and safety and road traffic regulations apply without limitation.

2.2 Qualifications of personnel

The spreader should only be mounted, operated, and maintained by persons who have

the following qualifications:

•They must be at least 16 years old.

•They must have read and understood this operating manual.

2.3 General safety notices

This section explains general safety notices that are used in the subsequent sections.

Safety

Page 5

Comply with these safety notices to ensure safe operation and to save work time and

costs.

•In addition to the instructions in this operating manual, also comply with the generally

valid safety and accident prevention regulations! Young persons under the age of 16

are not allowed to operate the implement!

•Comply with the respective regulations for use on public traffic routes!

•Prior to commencing work, become familiar with all features and activation elements,

and their function. Ensure that all protective devices are properly attached.

•The user is responsible to third persons in the work area!

•Do not enter the danger zone of the machine!

•Check the immediate vicinity of the implement before start-up. Ensure sufficient

visibility!

•Fluids (hydraulic oil) escaping under high pressure can penetrate the skin and cause

severe injuries! Seek medical attention immediately –danger of infection!

•Always execute repair, maintenance, and cleaning tasks, as well as rectification of

malfunctions with the drive switched off and the engine at a standstill. Remove the

ignition key! After execution of these tasks re-attach all protective devices!

•For maintenance tasks with the implement lifted, always ensure that the lifted

implement is secured with suitable support elements!

These safety notices are used in the subsequent sections.

Danger!

Severe injury to the operator or third parties occurs.

Comply with the safety notice.

Attention!

Minor injury to the operator or third parties can occur. The tractor, the

spreader, or the environment can be damaged.

Comply with the safety notice.



Note!

Important, helpful tips or information for the operator.

Read this note. It facilitates your work.

Attention!

Injuries can occur.

Wear protective work clothing.

2.4 Special safety notices

The safety instructions specified in this section are also affixed as stickers on the

implements.

Safety

Page 6

Attention!

Injuries can occur due to improper operation. The implement can be

damaged.

Read the operating manual all the way through.

Comply with the safety instructions.

Danger due to thrown-out parts when the engine is running –maintain a

safety distance.

Attention!

Danger of crushing due to moving parts.

Never reach into the crushing hazard zone if parts are moving or can move.

Comply with the notice in the operating manual.

Touch machine components only if they

have completely stopped moving.

Attention!

Prior to performing maintenance and repair tasks, turn off the engine and

remove the key. Danger of injury due to moving parts.

Attention!

Danger of injury due to rotating parts. Switch off the implement. Wait until

all machine parts have come to a standstill before converting or servicing

the implement.

Do not position yourself in the area of the drive shaft.

Increased risk of accident due to rotating PTO shaft. Do not enter the work

area of the PTO shaft when it is rotating.

For your own safety do not wear any loose clothing, belts, or any other

loose items.

Caution if fluid is escaping under high pressure.

Observe the notice in the technical manual

Never open or remove safety devices when the engine is running

Delivery and transport

Page 7

3 Delivery and transport

The spreader is delivered lashed on a pallet.

3.1 Lifting the spreader off of the pallet

1. Remove the protective packaging and the transport safeguard.

2. Lift the spreader off of the pallet using suitable equipment, such as a crane or forklift,

and set it down.

3.2 Long-distance transport

To transport the spreader over longer distances (e.g. for consignment), you must lash the

spreader to a pallet as at the time of delivery.

Never transport the spreader without a tractor unless the container is

empty!

Do not unhitch the spreader from the tractor when the container is filled.

•If the spreader is not mounted on a tractor, the spreader may be transported only if

the container is empty.

•Suitable transport equipment or hoists must be used (crane, forklift, lift truck)

•The spreader can be pushed a short distance on wheels if the container is empty. An

optional wheel set is available for this purpose. If the spreader is equipped with a

wheel set, the spreader must be secured against rolling away.

Installation

Page 8

4 Installation

Danger!

Switch off the tractor and remove the ignition key before mounting or

dismounting the implements.



Note!

Enter the vehicle identification number of the spreader in section 7.3 of this

operating manual.

4.1 Tractor requirements

The following requirements must be met for safe and authorized use of the box spreader.

Make allowance for the axle loads of the tractor!

•Make allowance for the tractor axle loads!

•Three-point hitch category 1, 2 or 1N

•Universal joint shaft connection: 1 3/8”, 6-part, 540 rpm if the spreader is

mechanically driven.

•Hydraulic power:

o1 control circuit required if the spreader is hydraulically driven.

o1 control circuit required if the dosing unit is hydraulically controlled.

oVolume flow rate: at least 15 L/min; pressure 150 bar

•Vehicle electrical system 12 V if the dosing unit is electrically controlled and for lights

and work light.

4.2 Mounting in the tractor’s rear three-point linkage



Note!

The box spreader is a compact implement that can be mounted on

numerous different tractors.

This spreader can be mounted on tractors with the following read three-point hydraulic

system of the following categories:

•Cat 1

•Cat 1-N

•Cat 2 (not possible with SPR-HM-80)

Mount the spreader in the tractor’s rear three-point linkage. Make sure to use the correct

connecting points corresponding to the three-point linkage.

Installation

Page 9

There are two attachment points for the upper link.

•Upper point is for Cat 2

•Lower point is for Cat 1 and Cat 1N

Fig. 1: Mounting categories

The mount for the tractor’s lower link is width-adjustable and likewise is equipped with

two attachment points.

4.3 Mechanical drive

The spreader can be driven mechanically by means of a universal joint shaft. The

universal joint shaft requires a connection on the spreader with a diameter of 19 mm and

a feather key. The universal joint shaft connection on the tractor differs depending on the

tractor model. The length of the universal joint shaft must be adapted to the particular

tractor.

Attention!

Damage can occur to the spreader or the tractor.

Only use the provided universal joint shaft.

Comply with the instructions in the operating manual provided by the

manufacturer of the universal joint shaft.



Note!

Mount the universal joint shaft as described in the original manual supplied

by the manufacturer of the universal joint shaft.



Note!

Depending on tractor type the supplied universal joint shaft may be too

long. Execute the steps described below to shorten the universal joint shaft.

4.3.1 Adaptation of the universal joint shaft

1. Pull the two halves of the universal joint shaft apart.

Installation

Page 10

2. Mount the one end of the universal joint shaft on the tractor.

3. Mount the other end of the universal joint shaft on the implement.

4. In the shortest work position, mark the piece that will be sawn off on one half of the

universal joint shaft.

Fig. 2: Mark the cutting point Fig. 3: Sawing the universal joint shaft to

length

5. Cut off the universal joint shaft guard to the marking.

6. Saw off the profile tube. Attention: The profile tube must be 10 mm longer than the guard.

Fig. 4: Sawing off the profile tube Fig. 5: Deburring of the cut edges

7. Repeat steps described steps on the other half of the universal joint shaft.

8. Deburr the sawn edges.

9. Grease the profile tube.

Fig. 6: Greasing the profile tubes

10.Slide the profile tubes together.

4.3.2 Mounting the universal joint shaft

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