MGE UPS Systems EX 5 Bedienungsanleitung

www.mgeops.com

EX 5/7/11 RT Systems

Installation and User Manual

iii86-86000-00 B01

EX 5/7/11 RT Systems

Installation and User Manual

Revision History

EX 5/7/11 RT Systems Installation and User Manual, 86-86000-00

Revision: A01 ECN#: 003984 07/2004

A02 ECN#: 004086 11/2004

A03 ECN#: 004284 05/2005

B00 ECN#: 004379 03/2006

B01 ECN#: 005020 10/2006

MGE Office Protection Systems

13 Whatney, Suite #101

Irvine, CA 92618

(949) 268-2800

For Technical Support, Customer Care Center, or Customer FAQ,

please visit our website: www.mgeops.com or call (800) 279-7776

(This page left blank intentionally)

EX 5/7/11 RT Systems

iv 86-86000-00 B01

Contents

c i86-86000-00 B01

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . .c vi

Certification Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c vi

CAUTION: Safety of Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c vii

CAUTION: Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c vii

Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c vii

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c vii

CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . .c viii

Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c ix

Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .c ix

Section 1 Introduction

1.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1

1.1 System Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . .1 — 3

1.2 Standard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4

1.2.1 Tower Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4

1.2.2 Rack Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5

1.3 Rear Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

1.3.1 Power Module EX 5/7/11 RT . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

1.3.2 Battery Module EXB 5/7/11RT With Remote

Emergency Power Off (REPO) Function . . . . . . . . . . . . . . . . . . .1 — 6

1.3.3 EX RT Transformer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7

1.4 Power Module Display and Control Panel . . . . . . . . . . . . . . . . . .1 — 7

1.5 Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8

1.5.1 Power Module Rail Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8

1.5.2 Battery/Transformer/CLA Module Rail Kit . . . . . . . . . . . . . . . . . . .1 — 8

1.5.3 Multiple Battery Module Back-up Time at Full Load . . . . . . . . . . .1 — 9

1.5.4 Battery Extension Cable Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 9

1.5.5 Battery Integration Kit with Casters . . . . . . . . . . . . . . . . . . . . . .1 — 10

1.5.6 Input/Output Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 10

1.5.7 Transformer Module – For Use With EX 5/7/11 RT

Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 11

1.5.8 CLA Charger Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 12

EX 5/7/11 RT Systems

Contentsc ii 86-86000-00 B01

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Section 2 Setup and Installation

2.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2.1 Unpacking and Parts Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1

2.2 Contents of Standard EX 5/7/11 RT Systems . . . . . . . . . . . . . . .2 — 2

2.3 Installation in Tower Configuration . . . . . . . . . . . . . . . . . . . . . . . .2 — 4

2.4 Installation in Rack Mounting Configuration . . . . . . . . . . . . . . . . .2 — 5

2.4.1 Adjustment of Front Panel Logo and Control Panel

for Rack Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5

2.4.2 Prepare Battery Module for Rack Mounting . . . . . . . . . . . . . . . .2 — 6

2.4.3 Power, Battery, Transformer, and CLA Charger Module

Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 7

2.5 Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 9

2.5.1 Connecting the RS232 Communication Port . . . . . . . . . . . . . . .2 — 9

2.5.2 Connecting the Dry (Relay) Contact Communication Port . . . .2 — 10

2.5.3 Installation of Optional Transverse Card . . . . . . . . . . . . . . . . . .2 — 10

2.6 Remote Emergency Power Off (REPO) Communication Port . .2 — 12

2.7 System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 13

2.7.1 Connections with Common Normal and Bypass AC

Sources (Single Mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 13

2.7.2 Connecting EX RT Transformer Module . . . . . . . . . . . . . . . . . .2 — 15

2.7.3 Connections with Separate Normal and Bypass AC

Sources (2 Mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 16

2.7.4 System Connections as Frequency Converter

(without Bypass AC Source) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 17

2.8 Connection of Battery Module EXB . . . . . . . . . . . . . . . . . . . . . .2 — 18

2.9 Connection of Optional CLA Module . . . . . . . . . . . . . . . . . . . . .2 — 19

Section 3 Operation

3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1

3.1 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1

3.2 UPS Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2

3.2.1 Accessing Personalization With Front Panel Buttons . . . . . . . . .3 — 2

3.3 Information Technology (IT) Network and Industrial

Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5

3.3.1 UPS Personalization Through External Software . . . . . . . . . . . . .3 — 6

3.3.2 Final Startup Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6

3.4 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7

3.4.1 Normal (Double Conversion) Mode . . . . . . . . . . . . . . . . . . . . . . .3 — 7

3.4.2 ECO Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8

3.5 Operation on Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 9

3.5.1 Transfer to Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 9

3.6 Return of Normal AC Source . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 10

3.7 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 10

Installation and User Manual

section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

Section 4 Maintenance

4.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

4.1 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

4.2 Hot Swapping the Power Module . . . . . . . . . . . . . . . . . . . . . . . . .4 — 3

4.3 Re-connecting the Power Module . . . . . . . . . . . . . . . . . . . . . . . .4 — 4

4.4 Hot Swapping the Battery Module . . . . . . . . . . . . . . . . . . . . . . . .4 — 5

4.4.1 Disconnecting the Battery Module . . . . . . . . . . . . . . . . . . . . . . . .4 — 5

4.4.2 Re-connecting the Battery Module . . . . . . . . . . . . . . . . . . . . . . . .4 — 5

Section 5 Appendix

5.0 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 1

5.1 System Input/Output Power Ratings . . . . . . . . . . . . . . . . . . . . . .5 — 1

5.2 System Overload Characteristics . . . . . . . . . . . . . . . . . . . . . . . . .5 — 1

5.3 System Back-up Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2

5.4 System Short Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2

5.5 Accessories Electrical Characteristics . . . . . . . . . . . . . . . . . . . . .5 — 2

5.6 Heat Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 4

5.7 Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 4

Customer Care Center – Single Phase Products

Technical Support and Product Services

Who to Contact

Scheduling Field Service Engineer Support

Return Policy for Repair of Single Phase Products (RGA)

Glossary

Reorder Form

Contents c iii86-86000-00 B01

Figures

figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

1-1: Tower Configuration with Power Module, Battery Module,

and Optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4

1-2: Rack Configuration with Power Module, Battery Module,

and Optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5

1-3: Rear Panel of the Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

1-4: Rear Panel of the Battery Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6

1-5: Rear Panel of the Optional Transformer Module. (PN 86211) . . . . . . . . .1 — 7

1-6: View of Typical Control Panel Interface. . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7

1-7: Power Module Rail Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8

1-8: Battery/Transformer/CLA Module Rail Kit. . . . . . . . . . . . . . . . . . . . . . . . .1 — 8

1-9: Typical Back-Up Time With Multiple EXBs at Full Load. . . . . . . . . . . . . .1 — 9

1-10: Typical Battery Integration Kit with Casters Setup. . . . . . . . . . . . . . . . .1 — 10

1-11: Typical Transformer Module Contents and Connections. . . . . . . . . . . . .1 — 11

1-12: CLA Module Contents and Connections. . . . . . . . . . . . . . . . . . . . . . . . .1 — 12

2-1: Contents of EX 5/7/11 RT Power Module. . . . . . . . . . . . . . . . . . . . . . . . .2 — 2

2-2: Contents of EXB 5/7/11RT Battery Module. . . . . . . . . . . . . . . . . . . . . . . .2 — 3

2-3: Tower Configuration of Standard System and

Optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5

2-4: Typical Orientation of the Logo and Control Panel.

(Power Module Shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 6

2-5: Accessing Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 6

2-6: Rack Mounting of the Power Module Onto the Rails. . . . . . . . . . . . . . . .2 — 7

2-7: Input/Output Box Bracket System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 8

2-8: RS232 Communication Cable Connection. . . . . . . . . . . . . . . . . . . . . . . .2 — 9

2-9: Relay Pin Connections for Communication Port. . . . . . . . . . . . . . . . . . .2 — 10

2-10: Communication Card Slot with Network

Management Card Installed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 10

2-10a: Activation of Remote Emergency Power Off Function

Using a Contact Normally Open Switch. . . . . . . . . . . . . . . . . . . . . . . . .2 — 12

2-10b: Activation of Remote Emergency Power Off Using a

Contact Normally Closed Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 12

2-11: Power Module I/O Box Terminal Block Diagram. . . . . . . . . . . . . . . . . . .2 — 13

2-12: Normal AC Input and Output Cables Installation. . . . . . . . . . . . . . . . . .2 — 14

2-13: View of EX RT Transformer Module Connected Downstream

for 120/208/240 VAC Outputs (Shown With One EXB). . . . . . . . . . . . .2 — 15

2-14: Normal AC Input, Bypass AC, and Output Cables Installation,

and Simplified Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 16

2-15: Accessing Terminal Blocks for Input and Output Power Cables. . . . . .2 — 17

2-16: Rear View of Battery Module Cable Connections. . . . . . . . . . . . . . . . . .2 — 18

2-17: Rear View of CLA Module Cable Battery and AC Input Connections . .2 — 19

EX 5/7/11 RT Systems

Contentsc iv 86-86000-00 B01

Installation and User Manual

Figures (continued)

figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

3-1: Initial Startup Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1

3-2: Control Panel with Scroll Up and Down Buttons. . . . . . . . . . . . . . . . . . . .3 — 2

3-3: Configuration Used to Provide Cascade Redundancy to Critical Loads .3 — 3

3-4: Normal (Double Conversion) Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7

3-5: ECO Mode Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8

3-6: Transfer, Threshold, and End of Back-up Time . . . . . . . . . . . . . . . . . . . .3 — 9

3-7: Shutdown Display, Circuit Breaker, and AC Source Switch. . . . . . . . . .3 — 10

4-1: Disconnecting the Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 3

4-2: Reconnect the Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 4

4-3: Rear view of the Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 5

5-1: Power Supplied as a Function of Input Voltage (Left),

and Permissible UPS Overloads as a Function of Time (Right) . . . . . . .5 — 1

Tables

table description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page

1-1: EX RT Model Descriptions and Contents. . . . . . . . . . . . . . . . . . . . . . . . .1 — 1

1-2: Optional Accessories (See Section 1.5 for Description) . . . . . . . . . . . . .1 — 2

1-3: UPS Characteristics System Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 3

1-4: Transformer Module Characteristics Ratings . . . . . . . . . . . . . . . . . . . . . .1 — 3

1-5: Battery Module Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4

1-6: System Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5

1-7: Battery Back-up Time Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 12

3-1: Local Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3

3-2: Output Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3

3-3: ON/OFF Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4

3-4: Battery Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4

3-5: System Operation in I/T and Industrial Modes. . . . . . . . . . . . . . . . . . . . .3 — 5

4-1: Troubleshooting Not Requiring MGE Office Protection Systems

After-Sales Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1

4-2: Troubleshooting Requiring MGE Office Protection Systems

After-Sales Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 2

5-1: EX 5/7/11 RT Voltages and Frequency Characteristics . . . . . . . . . . . . . .5 — 1

5-2: Back-up Time (in minutes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2

5-3: Battery Recharge Time to Recover 90% of the Rated Back-up Time

After Discharge at Full Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 3

5-4: Efficiency Online (RL Load) and Batteries Fully Charged . . . . . . . . . . . .5 — 3

5-5: Efficiency Online (RCD Load) and Batteries Fully Charged . . . . . . . . . .5 — 3

5-6: Efficiency On Battery (RCD Load) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 3

5-7: Efficiency On ECO Mode (All Kinds of Load) and Batteries Fully Charged .5 — 4

5-8: Full Load Heat Rejection in BTUs/hr . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 4

Contents c v86-86000-00 B01

EX 5/7/11 RT Systems

c vi 86-86000-00 B01

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS. This manual contains important instructions

that should be followed during installation and maintenance of the UPS and batteries.

The EX 5/7/11 RT models that are covered in this manual are intended for installation in an environment within

0 to 40°C, free of conductive contaminant.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part

15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference

when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate

radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause

harmful interference in which case the user will be required to correct the interference at his own expense.

Certification Standards

◗IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability

◗FCC rules and regulations of Part 15, Subpart J, Class A

◗UL listed under 1778, Standards for Uninterruptible Power Supply Equipment

◗IEC 61000-4-2 (ESD): level 4.

◗IEC 61000-4-3 (Radiated field): level 3.

◗IEC 61000-4-4 (EFT): level 4.

◗IEC 61000-4-5 (Fast transients): level 4.

◗IEEE-C6241 Category B (ring wave).

◗IEC 61000-4-6 (electromagnetic field).

◗IEC 61000-4-8 (conducted magnetic field).

Important Safety Information and Standards

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere MGE UPS Systems UPS Handbücher

MGE UPS Systems

MGE UPS Systems Pulsar EXtreme 1000C Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems 5103304XXX Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar EXB 1000 - 1500 RT Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems 2200 RT 2U Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar ellipse 300 Bedienungsanleitung

MGE UPS Systems

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MGE UPS Systems

MGE UPS Systems Esprit 3 Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems GALAXY PW 100 Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems PULSAR EVOLUTION 3000 XL Gebrauchsanweisung

MGE UPS Systems

MGE UPS Systems Pulsar EXtreme CLA 2000 VA Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar MX Frame 15000 RT Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems 12 kVA Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Galaxy 3000 Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems EXL 1000 Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar EX10Rack Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar Extreme 3200C Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems PULSAR 1000 Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar EXtreme C UPS 1000 VA Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar 700 Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Esprit Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar ES 5+ Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems 250A Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems EX 11RT Bedienungsanleitung

MGE UPS Systems

MGE UPS Systems Pulsar ellipse 1200 Bedienungsanleitung

Beliebte UPS Handbücher anderer Marken

Pylontech

Pylontech Victron & Pylontech US5000 Bedienungsanleitung

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Emerson

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CyberPower

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Eaton

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CyberPower

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Best Power

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Forza

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LEGRAND

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ABB

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