Miller Electric Digital Elitet Bedienungsanleitung

Auto-Darkening Helmets

Models: XLi, XLix and Elitet

OM-217 741C

May 2006

XLi

XLix

Elite

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TABLE OF CONTENTS

SECTION 1 −SAFETY PRECAUTIONS −READ BEFORE USING 1. . . . . . . . . . . . . . .

SECTION 2 −SPECIFICATIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 −OPERATION INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 −BATTERY REPLACEMENT 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 5 −MAINTENANCE 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 6 −TROUBLESHOOTING 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 7 −INSTALLING OPTIONAL MAGNIFYING LENS 12. . . . . . . . . . . . . . . . . . . .

SECTION 8 −REPLACEMENT PARTS 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 9 −LIMITED WARRANTY 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page 1

SECTION 1 −SAFETY PRECAUTIONS −

READ BEFORE USING

Warning! Watch Out! There are possible hazards as shown

in the adjoining symbols.

DRead and follow Section 1 for all safety symbols.

ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultravio-

let and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

DWear a welding helmet fitted with a proper shade of filter to protect your

face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 listed

in Safety Standards). Refer to Shade and Sensitivity charts in Section 2.

DWear approved safety glasses with side shields under your helmet.

DUse protective screens or barriers to protect others from flash and glare;

warn others not to watch the arc.

DWear protective clothing made from durable, flame-resistant material

(leather and wool) and foot protection.

WELDING HELMETS do not provide unlimited eye, ear and

face protection.

DUse impact resistant safety spectacles or goggles and ear protection at all

times when using this welding helmet.

DDo not use this helmet while working with or around explosives or

corrosive liquids.

DDo not weld in the overhead position while using this helmet.

DInspect the auto-lens frequently. Immediately replace any scratched,

cracked, or pitted cover lenses or auto-lenses.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

DWear approved ear protection if noise level is high.

Page 2

SECTION 2 −SPECIFICATIONS

Viewing Field (XLi, Xlix) 97mm x 47mm/3.81” x 1.85”

Viewing Field (Elite) 97mm x 60mm/3.81” x 2.62”

Reaction Time (XLi) 0.0000555sec (1/18,000)

Reaction Time (Xlix, Elite) 0.0000500sec (1/20,000)

Available Shades Darkened State: No. 9 −No. 13 / Light State: No. 4

provides continuous UV and IR protection

Sensitivity/Grind Mode Control Adjusts for varying ambient light and welding arc

Delay Control Slows lens dark-to-light state between 0.1 and

1.0 seconds

Automatic Power Off Shuts lens Off 15−20 minutes after last arc is struck

Low Battery Indicator Red LED light illuminates to indicate 2−3 days

remaining battery life

Power Supply CR2450 Lithium Batteries (Miller Part No. 217 043)

Sensors Independent/Redundant (Two−XLi, Xlix) (Four−Elite)

Operating Temperature 14_F to 131_F / −10_C to +55_C

.When stored in extremely cold temperatures, warm

helmet to ambient temperature before welding.

Storage Temperature −4_F to 158_F / −20_C to +70_C

.When stored in extremely cold temperatures, warm

helmet to ambient temperature before welding.

Total Weight XLi & Xlix: 453.6g (16oz.) / Elite: 510.3g (1lb 2oz.)

Standards ANSI Z87.1 and DIN/CE/TUV (CSA: Xlix, Elite)

Warranty 2 years from date of purchase (see Section 9)

.The helmets in this manual are covered by one or more of the following patents:

U.S. Patent −No. 6,552,316, No. 6,483,090, No. 6,614,409

U.S. Patent Application −No. 29/223,100, No. 11/053,977

DE. Patent −No. 199 59 944 C2, No. 199 59 945 C2

FR. Patent −No. 9916004

Page 3

SECTION 3 −OPERATION INSTRUCTIONS

Auto-Darkening Lens

Controls

.Two different lens assemblies

are shown. Refer to the illustra-

tion that matches the lens on your

helmet.

Auto-On Lens Assembly

1 Reset/Auto-On Button

2 Variable Shade Control

3 Sensitivity/Grind Mode Control

4 Lens Delay Control

5 Low Battery Indicator

Manual-On Lens Assembly

1 On/Auto-Off Button

2 Low Battery Indicator

3 Variable Shade Control

4 Sensitivity Control

5 Lens Delay Control

1234

123 4 5

804 090

Page 4

Reset/Auto-On Button (Auto−On Lens Assembly)

Press the Reset button to check lens operation. If working properly, the

lens will automatically darken twice and then return to the light state.

.The lens will Auto Off (light state −No. 4) 15 −20 minutes after the last arc. It

is not necessary to press the Reset button to resume welding.

On/Auto-Off Button (Manual-On Lens Assembly)

Locate the ON button and press ON to weld, the lens will automatically

darken twice and then return to the light state, the helmet is then ready

to weld.

Note: The lens will Auto-Off (clear state −No. 4) after 15−20 minutes after

the last arc. It will be necessary to press the ON button to resume welding.

Variable Shade Control (No. 9 −No. 13)

Use the shade chart below to select proper shade control setting based

on your welding process. We recommend starting at shades 12 or 13 and

adjust lighter based on the welding application and personal preference.

Application Welding Arc Current in Amperes Protective Shade No.

Stick Electrodes Less than 40

40−80

80−175

175−300

300−500

MIG Less than 100

100−175

175−300

300−500

Gas Tungsten Arc Welding

(TIG)

Less than 50

50−100

100−200

200−400

Air Carbon Less than 500

500−700

Plasma Arc Cutting 60−150

150−250

250−400

Plasma Arc Welding Less than 50

50−200

200−400

Page 5

Sensitivity/Grind Mode Control (Auto-On Lens Assembly)

Sensitivity Control (Manual-On Lens Assembly)

The sensitivity control is used to make the lens more responsive to differing

light levels experienced in various welding processes. We recommend a

Mid-Range or 30−50% sensitivity setting for most applications. See Ad-

justing Sensitivity and Recommended Sensitivity Settings sections following.

Adjusting Sensitivity

It may be necessary to adjust helmet sensitivity to accommodate different

lighting conditions or if lens is flashing On and Off. Adjust helmet sensitivity

as follows:

.Adjust helmet sensitivity in lighting conditions helmet will be used in.

1 Turn sensitivity control to lowest setting.

2 Press Reset button (Auto-On Lens) or On/Off button (Manual-On Lens)

to turn helmet On. Helmet lens will darken twice and then clear.

3 Face the helmet in the direction of use, exposing it to the surrounding light

conditions.

4 Gradually turn sensitivity setting clockwise until the lens darkens, then

turn sensitivity control counterclockwise until slightly past setting where

lens clears. Helmet is ready for use. Slight readjustment may be neces-

sary for certain applications or if lens is flashing on and off.

Using Grind Mode (Auto-On Lens)

To use the Grind mode, turn the Sensitivity control clockwise to the far right

position (Grind). To resume welding, return the control to the desired sensitiv-

ity setting.

.Do not weld in the Grind mode; the lens will not darken.

Recommended Sensitivity Settings

Stick Electrode Mid-Range

Short Circuiting (MIG) Low/Mid-Range

Pulsed & Spray (MIG) Mid-Range

Gas Tungsten Arc (TIG) Mid/High-Range

Plasma Arc Cutting/Welding Low/Mid-Range

Grind Mode Grind Position −Far Right (Clockwise)

Page 6

Lens Delay Control

The lens delay control is used to slow the lens-switching time to the clear state after

welding. The delay is particularly useful in eliminating bright

after-rays present in higher amperage applications where the molten puddle re-

mains bright momentarily after welding. Adjusts from 0.10 second (Min) to 1.0 sec-

ond (Max).

Low Battery Indicator

The low battery indicator lights when 2−3 days of battery life remain.

Replace the battery with a readily available coin type CR2450 Lithium Battery or

equivalent. (Miller Part No. 217043) (see Section 4).

NOTES

Page 7

Adjusting Headgear

XLi Models

.There are four headgear ad-

justments: headgear top, tight-

ness, angle adjustment, and

distance adjustment.

1 Headgear Top

Adjusts headgear for proper depth

on the head to ensure correct bal-

ance and stability.

2 Headgear Tightness

To adjust, push in the adjusting

knob located on the back of the

headgear and turn left or right to de-

sired tightness.

.If adjustment is limited, it may

be necessary to remove the

comfort cushion.

3 Angle Adjustment

Three slots on the right side of the

helmet position the forward tilt of

the helmet. To adjust, loosen the

right outside tension adjustment

knob then lift up on the inside tab

and slide to the desired hole. Re-

tighten tension adjustment knob.

4 Distance Adjustment

Adjusts the distance between the

face and the lens. To adjust, loosen

both outside tension knobs and

slide forward or back to desired

position and retighten. (Both sides

must be equally positioned for

proper vision.)

804 119

Page 8

Adjusting Headgear

(Continued)

Xlix and Elite Models−

.There are four headgear adjust-

ments: headgear top, tightness,

angle adjustment, and distance

adjustment.

1 Headgear Top

Adjusts headgear for proper depth

on the head to ensure correct bal-

ance and stability.

2 Headgear Tightness

To adjust, push in the adjusting knob

located on the back of the headgear

and turn left or right to desired tight-

ness.

.If adjustment is limited, it may be

necessary to remove the com-

fort cushion.

3 Distance Adjustment

Adjusts the distance between the

face and the lens. To adjust, loosen

both outside tension knobs and

press inward to free from adjustment

slots. Move forward or back to de-

sired position and retighten. (Both

sides must be equally positioned for

proper vision.)

4 Angle Adjustment

Four pins on the right side of the

headband top provide adjustment

for the forward tilt of the helmet. To

adjust, loosen the right outside ten-

sion adjustment knob then lift on the

control arm tab and move it to the de-

sired position. Retighten tension ad-

justment knob.

.When using either the front or

back distance adjustment posi-

tions, only the center three

angle adjustment pins can be

used.

804 118

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