Miller Electric OM-1102 Bedienungsanleitung

Swingpak 12 & 16

Processes

Description



MultiprocessWelding

Semiautomatic Welding Platform

OM-1102 113 214A

July 1995

Visit our website at

www.MillerWelds.com

Miller Electric manufactures a full line

of welders and welding related equipment.

For information on other quality Miller

products, contact your local Miller distributor

to receive the latest full line catalog or

individual catalog sheets. To locate your nearest

distributor or service agency call 1-800-4-A-Miller,

or visit us at www.MillerWelds.com on the web.

Thank you and congratulations on choosing Miller. Now

you can get the job done and get it done right. We know

you don’t have time to do it any other way.

That’s why when Niels Miller first started building arc

welders in 1929, he made sure his products offered

long-lasting value and superior quality. Like you, his

customers couldn’t afford anything less. Miller products

had to be more than the best they could be. They had to

be the best you could buy.

Today, the people that build and sell Miller products continue the

tradition. They’re just as committed to providing equipment and service

that meets the high standards of quality and value established in 1929.

This Owner’s Manual is designed to help you get the most out of your

Miller products. Please take time to read the Safety precautions. They will

help you protect yourself against potential hazards on the worksite. We’ve

made installation and operation quick and easy.

With Miller you can count on years of reliable

service with proper maintenance. And if for

some reason the unit needs repair, there’s a

Troubleshooting section that will help you

figure out what the problem is. The parts list

will then help you to decide which exact part

you may need to fix the problem. Warranty and

service information for your particular model

are also provided.

Miller is the first welding

equipment manufacturer in

the U.S.A. to be registered to

the ISO 9001 Quality System

Standard.

Working as hard as you do

– every power source from

Miller is backed by the most

hassle-free warranty in the

business.

From Miller to You

Milleroffers a Technical

Manual which provides

more detailed service and

parts information for your

unit. To obtain a Technical

Manual, contact your local

distributor. Your distributor

can also supply you with

Welding Process Manuals

such as SMAW, GTAW,

GMAW, and GMAW-P.

TABLE OF CONTENTS

SECTION 1 – SAFETY PRECAUTIONS AND SIGNAL WORDS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1. General Information And Safety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2. Safety Alert Symbol And Signal Words 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 2 – SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1. Description 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 3 – INSTALLATION OR RELOCATION 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-1. Location 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2. Installation 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION 4 – PARTS LIST 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARRANTY

OM-1102 Page 1

SECTION 1 –SAFETY PRECAUTIONS AND SIGNAL WORDS

1-1. GENERAL INFORMATION AND SAFETY

A. General

Information presented in this manual and on various la-

bels, tags, and plates on the unit pertains to equipment

design, installation, operation, maintenance, and

troubleshooting which should be read, understood, and

followed for the safe and effective use of this equipment.

B. Safety

The installation, operation, maintenance, and trouble-

shooting of arc welding equipment requires practices

and procedures which ensure personal safety and the

safety of others. Therefore, this equipment is to be in-

stalled, operated, and maintained only by qualified per-

sons in accordance with this manual and all safety pre-

cautions in the welding power source Owner’s Manual.

1-2. SAFETY ALERT SYMBOL AND SIGNAL

WORDS

The following safety alert symbol and signal words are

used throughout this manual to call attention to and

identify different levels of hazard and special instruc-

tions. This safety alert symbol is used with the signal

words WARNING and CAUTION to call atten-

tion to the safety statements.

WARNING statements identify procedures or

practices which must be followed to avoid seri-

ous personal injury or loss of life.

CAUTION statements identify procedures or

practices which must be followed to avoid minor

personal injury or damage to this equipment.

IMPORTANT statements identify special instructions

necessary for the most efficient operation of this equip-

ment.

SECTION 2 –SPECIFICATIONS

**65 in. (1651 mm)

Swingpak-12

Gas Cylinder Support Bracket Located

Here (SWINGPAK-12 Models Only)

Coolant System

(Mounted Onto

SWINGPAK

Locker)

Resistance

Grid

(Mounted Onto

SWINGPAK

Locker)

Flux

Tank

Boom

Support

Base

Welding

Power

Source

FRONT

*50-7/8 in.

(1292 mm)

Swingpak-12

Inches Millimeters

32-3/4

14-1/2

16-3/4

711

762

787

831

940

991

368

415

508

*66-7/8 in. (1699 mm) Swingpak-16

**79 in. (2007 mm) Swingpak-16

S-0458-A

K 12-3/8 314

L 24-1/16 611

Figure 2-1. Overall Dimensions, Mounting Hole Layout, And Component Locations

OM-1102 Page 2

2-1. DESCRIPTION

The SWINGPAK-12 and SWINGPAK-16 provide a di-

rect mounting facility for several welding power sources

(refer to welding power source Owner’s Manual for base

mounting hole layout), SWINGARC wire feeder or CB

boom, RADIATOR 1A or RADIATOR 2A coolant sys-

tem, MPG-395B resistance grid, AFT-100 flux tank, and

shielding gas cylinder. If equipment other than that listed

is to be used, mounting hole locations may have to be

modified to accommodate equipment. A SWINGPAK

locker and brackets for mounting a disconnect switch to

the SWINGARC post support are also supplied.

Additional space is available on the base for mounting

customer supplied accessories.

Table 2-1. Specifications

Weight

Net Ship

SWINGPAK-12

SWINGPAK-16

412 lbs.

(187 kg)

504 lbs.

(229 kg)

418 lbs.

(190 kg)

510 lbs.

(231 kg)

SECTION 3 –INSTALLATION OR RELOCATION

WARNING: ELECTRIC SHOCK can kill.

•Do not touch live electrical parts.

•Disconnect equipment input power conduc-

tors from deenergized supply line BEFORE

moving unit.

3-1. LOCATION

When installing this unit, be sure to allow room for the

boom to swing horizontally in the desired arc, and to piv-

ot upward to the desired angle. The location should al-

low room to remove panels of associated equipment for

installation, inspection, maintenance, and repair proce-

dures. Consider the input power requirements as well as

coolant (water) needs of optional equipment when

choosing a location.

The service life and efficiency of this unit and associated

equipment will be reduced if they are subjected to high

levels of dust, dirt, moisture, corrosive vapors, and ex-

treme heat.

Mounting holes are provided in the SWINGPAK base for

installing equipment.

3-2. INSTALLATION (Figures 2-1 And 4-1)

WARNING: OVERTURNING BASE can result

in serious injury and equipment damage.

•Mount the welding power source on SWING-

PAK base before mounting SWINGARC wire

feeder into SWINGARC support base.

•Do not install or operate on an incline.

•Do not lift the SWINGPAK base with a fork lift

from the sides unless the lift forks extend far

enough under the base to ensure against tip-

ping.

IMPROPER LIFTING OR INSTALLING OF

EQUIPMENT can cause personal injury and

equipment damage.

•Use equipment of adequate capacity to lift

components.

•Use bolts and fasteners of adequate capacity

to assemble and install unit.

IMPORTANT: Refer to Figures 2-1 and 4-1 during as-

sembly as necessary.

Mounting hardware is packed in locker for shipping pur-

poses. Remove hardware kit from locker and proceed

as follows:

1. Install boom support base onto SWINGPAK base

using supplied 1/2-13 x 1-1/2 inch cap screws

(Item 23, Figure 4-1) and associated hardware

(see Figure 2-1 for mounting location).

2. Locate appropriate mounting holes on SWING-

PAK base for welding power source, and install

power source onto SWINGPAK base using

supplied 3/8-16 x 1-1/4 inch cap screws (Item 20,

Figure 4-1).

3. Install boom into boom support base following

procedure outlined in appropriate Owner’s Manu-

al.

4. If applicable, install AFT-100 flux tank onto

SWINGPAK base using supplied 5/16-18 x 1 inch

cap screws (Item 13, Figure 4-1) and associated

hardware.

5. Install SWINGPAK locker onto SWINGPAK base

using supplied 1/4-20 x 3/4 inch self-threading

screws (item 16, Figure 4-1).

6. If applicable, install coolant system mounting

brackets onto SWINGPAK locker using supplied

1/4-20 x 1inch cap screws (Item 7, Figure 4-1).

OM-1102 Page 3

IMPORTANT: If cooling system has mounting holes in

base, do not install mounting brackets onto SWINGPAK

locker. Instead, install coolant system directly onto lock-

er using supplied hardware.

7. If applicable, install grid onto SWINGPAK locker

using supplied 1/4-20 x 1 inch cap screws (Item 7,

Figure 4-1) and associated hardware.

8. If applicable, install gas cylinder support bracket

onto SWINGPAK locker using supplied 5/16-18 x

3/4 inch self-threading screws (item 12, Figure

4-1).

9. Install cylinder support bracket to SWINGPAK

locker using supplied 1/4-20 x 1 inch cap screws

and associated hardware. Secure gas cylinder in

bracket using supplied cylinder chain.

10. If applicable, install disconnect switch mounting

brackets onto disconnect switch (customer must

supply mounting hardware).

WARNING: ELECTRIC SHOCK can kill.

•Do not touch live electrical parts.

•Be sure input power is disconnected and

welding power source is shut down before

making connections to disconnect switch.

11. Install disconnect switch onto boom support, and

secure using supplied disconnect switch mount-

ing clamps (Item 2, Figure 4-1) and 3/8-16 nuts

(Item 5) and associated hardware.

12. Make electrical input connections from welding

power source to disconnect switch according to

welding power source Owner’s Manual.

13. To make electrical connections from line discon-

nect switch to source of input power, consult local

electric utility or certified electrician.

OM-1102 Page 4

SECTION 4 –PARTS LIST

SD-113 627-A

Figure 4-1. Complete Assembly

SWINGARC Digital

Wire Feeder

Disconnect Switch

Mounting Brackets

Disconnect

Switch

Boom Support

Base

SWINGPAK

Base

Gas Bottle

Support Bracket

AFT-100

Flux Tank

Cylinder

Support

Bracket

Coolant System

Mounting Bracket

SWINGPAK

Locker

Gas

Cylinder

RADIATOR 1 Or RADIATOR 2

Coolant System

MPG-395B

Resistance Grid

2345

.Hardwareis common and

not available unless listed.

OM-1102 Page 5

Description

Quantity

Part

No.

Figure 4-1. Complete Assembly

Item

No. Model

12 16

1 086 752 BRACKET, mtg disconnect switch 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 086 739 CLAMP, mtg disconnect switch 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 010 910 WASHER, flat SAE .375 8 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 602 213 WASHER, lock split .375 8 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 601 872 NUT, hex full .375-16 8 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 602 207 WASHER, lock split .250 10 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 604 631 SCREW, hexhd .250-20 x 1.000 10 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 099 038 BRACKET, mtg coolant system 2 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 085 940 LOCKER 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

085 840 DOOR 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 169 654 BRACKET, support tank 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 602 387 CHAIN, weldless 2/0 x 27 bright zinc pld 1 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12 602 159 SCREW, hexwhd .312-18 x .75 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13 601 948 SCREW, hexhd-pln .312-18 x 1.000 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14 602 211 WASHER, lock split .312 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 087 876 BRACKET, support gas bottle 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16 604 224 SCREW, hexwhd .50D .250-20 x .750 8 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 085 939 BASE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17 086 736 BASE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 602 241 WASHER, flat stl SAE .250 (used w/Maxtron) 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 602 207 WASHER, lock split .250 (used w/Maxtron) 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 601 927 SCREW, cap stl hexhd .250-20 x .750 (used w/Maxtron) 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

18 010 910 WASHER, flat SAE .375 (all models except Maxtron 450) 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

19 602 213 WASHER, lock split .375 (all models except Maxtron 450) 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 604 657 SCREW, hexhd-pln .375-16 x 1.250 (all models except Maxtron 450) 4 4. . . . . . . . . . . . . . . . . . .

21 602 246 WASHER, flat .500 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22 602 216 WASHER, lock split .500 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23 604 467 SCREW, hexhd-pln .500-13 x 1.500 4 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested

Replacement Parts. Model and serial number required when ordering parts from your local distributor.

Notes

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