Miller AG-BAG Professional LX1214 Bedienungsanleitung

MILLER-ST.NAZIANZ,INC.

P.O. BOX 127

ST. NAZIANZ, WI 54232

920/773-2121

FAX:920/773-1200

OPERATOR'S MANUAL

DO NOT OPERATE THIS EQUIPMENT UNTIL THIS

MANUAL HAS BEEN READ AND UNDERSTOOD.

Part Number: 42.0802219B

December 2014

MODEL: LX1214 Professional

SOME PHOTOGRAPHS USED HEREIN MAY SHOW DOORS, GUARDS AND

SHIELDS OPENED OR REMOVED. BE SURE THAT ALL DOORS, GUARDS

AND SHIELDS ARE FASTENED IN THEIR PROPER POSITION BEFORE

MACHINE IS OPERATED!

WARNING

INTRODUCTION

This Operator's Manual is provided to acquaint the operator with the safety and operation of the Miller

Ag-Bag LX1214 Professional Bagger. Complete Assembly, Operation, Lubrication and Maintenance

procedures are provided. Following the recommended procedures will help you achieve many years of

dependable service.

This manual is considered part of your machine and should remain with the machine at all times.

Make sure the operator reads and understands the manual before placing the bagger into operation.

Failure to follow the recommended procedures may result in personal injury or equipment damage, and

could void the warranty.

MACHINE SERIAL NUMBER

The machine serial number is located on the support frame below the engine on the feed table side. For

your convenience refer to this number and your product model number when requiring service or parts

information. Record the machine serial number, model number, date of purchase and dealership name

in the space provided below.

Date Purchased

Model No. Serial No.

Right and Left sides are determined from a position standing at the bag tunnel side looking toward the

feed table.

The Warranty Registration must be completed by the dealer online to validate your warranty protection.

You must read and understand the places where you attest to having received instructions as to care,

adjustments, safe operation and applicable warranty policy.

Dealership

Table Of Contents

IMPORTANT REFERENCE NUMBERS............................................................................................. 5

BAGGER CHECK LISTS.................................................................................................................... 6

SAFETY PRECAUTIONS................................................................................................................... 7

General Safety Precautions.......................................................................................................... 8

Maintenance Safety Precautions ................................................................................................ 10

Engine Safety Precautions ......................................................................................................... 11

Electrical Safety Precautions...................................................................................................... 12

Wheels and Tires Safety Precautions......................................................................................... 13

SAFETY SIGN AND DECAL LOCATIONS....................................................................................... 14

Safety Signs................................................................................................................................ 16

Yellow Reﬂective Decals............................................................................................................. 18

SMV Emblem & Red Reﬂective Decals ...................................................................................... 18

SPECIFICATIONS ............................................................................................................................ 19

FEATURES AND CONTROLS ......................................................................................................... 20

In Cab Controls........................................................................................................................... 20

Upper Beater Control Switch ...................................................................................................... 21

Signal Light Switch Red-Green .................................................................................................. 21

Signal Light Switch Amber.......................................................................................................... 22

Inoculant Spray Applicator Switch .............................................................................................. 22

Anchor Float Switch.................................................................................................................... 23

Anchor Switch In/Out.................................................................................................................. 23

Engine Throttle Control Switch ................................................................................................... 24

Engine High Idle Switch.............................................................................................................. 24

Tunnel Clean Out Switch ............................................................................................................ 25

Feed Table Lift/Lower Switch ...................................................................................................... 25

Engine End Lift Jack Switch ....................................................................................................... 26

Cab End Lift Jack Switch ............................................................................................................ 26

Power Port For 12 Volt Accessories............................................................................................ 27

Horn Button ................................................................................................................................ 27

Brake Pedal ................................................................................................................................ 27

Direction and Steering Joystick .................................................................................................. 28

Switching Driving Modes ............................................................................................................ 29

Feed Table Belt Control .............................................................................................................. 32

Two Way Radio Coax Cable ....................................................................................................... 32

Antenna ...................................................................................................................................... 33

AM/FM/WX Stereo Radio w/CD Player ...................................................................................... 33

Programming Radio For Use In Other Countries........................................................................ 34

Ignition Switch ............................................................................................................................ 35

Parking Brake ............................................................................................................................. 35

System Air Pressure Gauge ....................................................................................................... 36

Brake Pressure Adjustment Switches (Cab & Engine End)........................................................ 36

Two Wheel Drive/Four Wheel Drive Switch................................................................................. 37

Drive/Align Switch....................................................................................................................... 37

HPTO Clutch Controller .............................................................................................................. 38

Cab Interior Light ........................................................................................................................ 39

Windshield Wiper/Washer Switch ............................................................................................... 39

Heater and Air Conditioner Controls........................................................................................... 40

Contents - continued

Manual Storage .......................................................................................................................... 40

Cup Holder ................................................................................................................................. 40

Armrest Storage Box .................................................................................................................. 40

Lighting Operation ...................................................................................................................... 41

Light Locations On Vehicle ......................................................................................................... 42

Storage Tray/Recirculation Filter................................................................................................. 43

Cab Pressurization Filter (Charcoal) .......................................................................................... 43

Cab Door Lock and Handles....................................................................................................... 44

Seat Adjustments ....................................................................................................................... 44

Seat Belts ................................................................................................................................... 44

Engine Data Link Connector....................................................................................................... 45

System Monitor Programming Port............................................................................................. 45

Outside Controls - Manual.......................................................................................................... 46

Outside Controls - Remote Control ............................................................................................ 47

Outside Cab End Up-Down Switch............................................................................................. 48

Battery Disconnect Switch.......................................................................................................... 49

Remote Battery Terminals .......................................................................................................... 49

Power Strip Electrical Outlets ..................................................................................................... 50

Auxiliary Power Outlet................................................................................................................. 50

Emergency Exit .......................................................................................................................... 50

Re-Fueling .................................................................................................................................. 51

Drain Water From Fuel Filter/Water Separator ........................................................................... 52

Engine Coolant Conditioner Filter (Extended Life Coolant Only)................................................ 52

Engine Coolant Filter (Organic Acid Technology OAT Coolant Only) ......................................... 52

CHANGING TUNNELS..................................................................................................................... 53

OPERATION..................................................................................................................................... 61

General....................................................................................................................................... 61

Engine Cold Starting................................................................................................................... 62

To Start ....................................................................................................................................... 62

Inoculant Applicator Operation ................................................................................................... 62

Cleaning The Inoculant System.................................................................................................. 63

Spray Tip Selection & Pressure Settings Guide ......................................................................... 63

SETUP BAGGER FOR BAGGING OPERATION ............................................................................. 64

Pintle Hitch ................................................................................................................................. 64

Position Bagger At Bagging Site................................................................................................. 64

Install Tunnel Extension On To Tunnel ........................................................................................ 66

Lower and Setup Feed Table ...................................................................................................... 67

Bag Identiﬁcation ........................................................................................................................ 68

Remove Anchors From Storage Hooks ...................................................................................... 68

Install The Bag On To The Tunnel ............................................................................................... 69

Seal Beginning End Of Bag........................................................................................................ 72

BAGGING PROCEDURE................................................................................................................. 73

Before Starting The Bagger........................................................................................................ 73

Bagger Start-Up Procedure........................................................................................................ 73

Filling The Bag............................................................................................................................ 75

Removing The Bag ..................................................................................................................... 76

Venting The Bag ......................................................................................................................... 77

Contents - continued

PREPARE THE BAGGER FOR TRANSPORT................................................................................. 78

Feed Table .................................................................................................................................. 78

Bag Cradle.................................................................................................................................. 78

Tunnel Extension ........................................................................................................................ 79

Anchors In Storage Position ....................................................................................................... 80

Place Wheels Into Transport Position ......................................................................................... 80

Transport Lock ............................................................................................................................ 82

Pintle Hitch ................................................................................................................................. 83

TRANSPORTING ............................................................................................................................. 84

Transporting Bagger On A Equipment Trailer ............................................................................. 84

Transporting With A Tow Vehicle................................................................................................. 85

BAGGING INSTRUCTIONS ............................................................................................................. 87

Bag Information .......................................................................................................................... 87

STORAGE ........................................................................................................................................ 90

TROUBLE SHOOTING..................................................................................................................... 91

Hydraulic System........................................................................................................................ 91

Engine ........................................................................................................................................ 91

Engine Trouble Shooting............................................................................................................. 92

Engine Fault Codes .................................................................................................................... 92

Engine Fault Codes - QSX Engines ........................................................................................... 94

Trouble Shooting....................................................................................................................... 102

FUSE & RELAY LOCATIONS......................................................................................................... 104

LUBRICATION................................................................................................................................ 105

Rotor Bearing ........................................................................................................................... 105

Feed Table Drive and Idler Rollers............................................................................................ 105

Lower Beater Bar Bearings ...................................................................................................... 106

Upper Beater Bar Bearings ...................................................................................................... 106

Bag Boom................................................................................................................................. 107

Anchor Cable Guide Rollers ..................................................................................................... 108

Brake Pivot Arms ...................................................................................................................... 109

Hydraulic Lift Jack Slide Tubes ................................................................................................. 109

Wheel Column Posts ................................................................................................................ 110

Steering Tie Rod....................................................................................................................... 110

Beater Bar Drive Chain............................................................................................................. 111

Feed Table Drive Chain ............................................................................................................ 111

ADJUSTMENTS............................................................................................................................. 112

Feed Table Drive Chain ............................................................................................................ 112

Feed Table Belt ......................................................................................................................... 112

Lower Beater Bar Drive Chain .................................................................................................. 113

Planetary Drive Belt.................................................................................................................. 113

Bag Pan Clearance Gap........................................................................................................... 115

Brake Slack Adjusters............................................................................................................... 115

Setting High Idle Speed............................................................................................................ 116

Setting Reversing Fan Parameters ........................................................................................... 117

Resetting Steering Sensors...................................................................................................... 119

Contents - continued

MAINTENANCE ............................................................................................................................. 120

Maintenance Schedule ............................................................................................................. 120

Maintenance Record ................................................................................................................ 122

Engine Maintenance................................................................................................................. 125

Fuel Filter/Water Separator ...................................................................................................... 126

Chassis & Engine Compartment Inspection & Cleaning .......................................................... 126

Radiator, Oil Cooler, Charge Air Cooler and Air Conditioning Condenser Heat Exchangers ... 127

Engine Coolant ......................................................................................................................... 128

Engine Coolant Conditioner Filter (Extended Life Coolant Only).............................................. 129

Engine Coolant Filter (OAT Coolant Only) ................................................................................ 129

Organic Acid Technology (OAT) Coolant .................................................................................. 130

Changing Coolant Types........................................................................................................... 130

Deﬁnitions Of Coolant Types .................................................................................................... 130

Engine Air Cleaner Filters......................................................................................................... 131

Engine Serpentine Belts........................................................................................................... 132

Air Storage Tank ....................................................................................................................... 133

Bag Boom Winch Oil................................................................................................................. 134

HYDRAULIC SYSTEMS................................................................................................................. 135

Hydraulic System Cleanliness .................................................................................................. 135

Main Hydraulic System Oil........................................................................................................ 136

Clutch Oil and Filter .................................................................................................................. 140

Rotor Planetary Oil and Filter ................................................................................................... 141

Feed Table Planetary Oil........................................................................................................... 142

Cab Pressurization Filter (Charcoal) ........................................................................................ 144

Tine Cap Replacement............................................................................................................. 145

Tire Air Pressure....................................................................................................................... 145

Wheel Lug Nut Torque .............................................................................................................. 145

Feed Table Wheel Bearings...................................................................................................... 146

ANCHOR CABLES......................................................................................................................... 147

Anchor Cable Replacement...................................................................................................... 147

Anchor Cable Adjustment......................................................................................................... 148

TORQUE SPECIFICATIONS.......................................................................................................... 149

WARRANTY ..................................................................................................... INSIDE BACK COVER

Important Reference Numbers

Fill in the important serial numbers and model numbers in the spaces below. These will be helpful

when service or maintenance is required. Also listed below are the part numbers and quantities of

the ﬁlters and belts for this unit.

Model and Serial Numbers

Bagger Model Number: __LX1214 Professional__

Bagger Serial Number: ____________________

Engine Model Number: ____Cummins QSX____

Engine Serial Number: ____________________

Filters

Description Part Number Qty.

Primary Air Filter Element 42.0800816 1

Secondary Air Filter Element 42.0800817 1

Fuel Filter/Water Separator 42.0801373 1

Engine Oil Filter 42.0801370 1

Engine Coolant Conditioner Filter 42.0801371 1

(S/N 4220003 & Before, 4220005

thru 4220009) Extended Life

Engine Coolant Filter (S/N 4220004, 42.0802369 1

4220010 & After) OAT Coolant

Cab Air Filter - Charcoal 21.00955 1

Recirculation Filter - In Cab 21.21623 1

Main Hydraulic Oil Return 21.42585 2

Case Drain 21.21112 1

Clutch 42.1541961 1

Rotor Planetary 42.1540167 1

Hydraulic Oil Reservoir Breather 21.20848 1

Belts

Description Part Number Qty.

Serpentine 42.0801377 1

Water Pump 42.0801372 1

Delivery and Pre-Delivery Check Lists (customer and dealer copies) follow this page.

Customer copies can remain with this manual.

Dealer copies can be removed along perforation and remain with dealer.

Bagger Check Lists

Delivery Check List - Customer Copy

The following list is an important reminder of valuable information, which must be passed on to the

customer at the time the unit is delivered. Check off each item as you explain it to the customer.

 Give the customer this operator’s manual. Instruct them to be sure to read and completely

understand its contents before attempting to operate the unit.

 Review the warranty.

 Explain and review the safety section of this manual with the customer.

 Explain that regular lubrication and proper adjustments are required for continued proper op-

eration and long life. Review the maintenance section of this manual with the customer.

 Have the dealer complete the warranty registration online.

Dealer’s Signature:_____________________________ Date:_______________

 I acknowledge that the above points were reviewed with me at the time of delivery.

Customer’s Signature:__________________________ Date:_______________

Pre-Delivery Check List - Customer Copy

After the Miller Ag-Bag has been completely set up, check that it is in correct working order before

delivery to the customer. The following is a list of points to inspect. Check off each item to verify

the proper adjustments have been made and the item(s) is (are) operating satisfactorily. Any adjust-

ment must be made according to speciﬁcations deﬁned in this manual.

 Verify that all of the options are installed.

 Verify that all accessories function correctly.

 Check tire inﬂation.

 Check and tighten wheel nuts to correct torque.

 Make sure all bolts and other fasteners are tightened or properly adjusted.

 Make sure hoses are secured and not in contact with any moving parts.

 Check that the feed table raises and lowers properly.

 Check all ﬂuid levels.

 Lubricate all grease ﬁttings.

 Check that all safety signs are in place.

 Check that all safety systems, including guards and shields are in place and functional.

Dealer’s Name:_____________________________

Signature of Pre-Delivery Inspector:___________________________________

Date Of Inspection:________________

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