Minarik BOSS Series Bedienungsanleitung
BOSS Series
Models:
BOSS04-115AC-1Q
BOSS08-115AC-1Q
BOSS15-115AC-1Q
BOSS Series Brushless Drives
User’s Manual
250-0224rev2.qxd 5/21/01 1:41 PM Page a
Copyright 2001 by
Minarik Corporation
All rights reserved. No part of this manual may be reproduced or
transmitted in any form without written permission from Minarik
Corporation. The information and technical data in this manual are
subject to change without notice. Minarik Corporation and its Divisions
make no warranty of any kind with respect to this material, including,
but not limited to, the implied warranties of its merchantability and
fitness for a given purpose. Minarik Corporation and its Divisions
assume no responsibility for any errors that may appear in this manual
and make no commitment to update or to keep current the information
in this manual.
Printed in the United States of America
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i
Safety Warnings
• This symbol denotes an important safety tip or warning.
Please read these instructions carefully before performing any of
the procedures contained in this manual.
• Have a qualified electrical maintenance technician install, adjust,
and service this equipment. Follow the National Electrical Code
and all other applicable electrical and safety codes, including the
provisions of the Occupational Safety and Health Act (OSHA)
when installing equipment.
• Reduce the chance of an electrical fire, shock, or explosion by
proper grounding, over current protection, thermal protection, and
enclosure. Follow sound maintenance procedures.
Although the drive includes protective circuitry to prevent
damage in the event of an accidental short circuit of the
armature, it is not fail-safe. It is possible for a drive to
run at full speed as a result of a component failure.
Install a master switch in the drive’s AC or DC voltage
input line for stopping the drive in an emergency.
Inadvertent grounding of drive inputs could result in
damage to the drive. Avoid direct contact with the printed
circuit board or with circuit elements to prevent the risk of
serious injury or fatality. Use a non-metallic screwdriver
for adjusting the calibration trimpots. Use approved
personal protective equipment and insulated tools if
working on this drive with power applied.
250-0224rev2.qxd 5/21/01 1:41 PM Page i
The BOSS series is a family of analog brushless servo controls.
They are designed to be flexible and adaptable to a multitude
of needs by using the “modular” concept. The modular
concept has two parts: a motherboard and a daughter card.
The motherboard contains power and motor connections. Each
daughter card is designed to fit into the same motherboard, yet
each daughter card is optimized for different applications. This
allows you to customize your BOSS drive to suit your needs,
unlike the standard “one size fits all” approach.
Introduction
ii
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iii
Specifications 1
Dimensions 2
Installation 4
Drive mounting ............................................4
Wiring ...................................................5
Shieldingguidelines ......................................6
Fusing ..................................................7
Plug-in card mounting .......................................8
Speed adjust potentiometer mounting ..........................10
Quick-connect terminal block ................................11
Motherboard connections ...................................12
Power connections ......................................12
Linefusing ............................................13
Motor connections ......................................15
Regen dump circuit ........................................16
UsingthedumpcircuitwithaDCpowersource ................16
BOSS-1Qterminaldescriptions ..............................18
BOSS-1Q terminal connections ...............................20
ENABLE/DISABLE switch ................................20
RUN/BRAKE switch .....................................20
FWD/REVswitch .......................................20
Motor hall sensors .......................................22
Voltagefollower ........................................24
Contents
250-0224rev2.qxd 5/21/01 1:41 PM Page iii
Operation 25
Before applying power .....................................25
Startup .................................................26
To reverse motor direction: ................................26
Starting and stopping methods ...............................27
Tobrakethemotor ......................................27
To coast the motor to a stop without disconnecting power .........27
Line starting and line stopping .............................28
Calibration 29
Calibration procedure ......................................31
MINIMUM SPEED (MIN SPD) .............................32
MAXIMUM SPEED (MAX SPD) ............................32
ACCELERATION (ACCEL) ................................33
DECELERATION (DECEL) ................................33
REGULATION .........................................34
TORQUE LIMIT (TQ LIMIT) ................................35
Troubleshooting 36
Before troubleshooting .....................................36
BOSS-1Q Diagnostic LEDs ..................................37
Diagnostic LEDs on the BOSS-1Q plug-in card: ................37
POWERON ........................................37
FAULT .............................................37
Diagnostic LEDs on the motherboard: .......................37
BUSLIMIT ..........................................37
TQLIMIT ...........................................37
Unconditional Warranty inside back cover
iv Contents
250-0224rev2.qxd 5/21/01 1:41 PM Page iv
Figure1. BOSSSeriesDimensions..............................2
Figure 2. BOSS DB Regen Dump Circuit Dimensions ................3
Figure3. Plug-InCardInstallation...............................9
Figure 4. Speed Adjust Potentiometer Mounting ...................10
Figure 5. Quick-Connect Terminal Plug ..........................11
Figure 6. Motherboard Connections for
(a) DC input voltage and (b) AC input voltage ..............14
Figure 7. Motherboard Connections for Three-Phase Motor ...........15
Figure 8. Regen Dump Circuit Connections .......................17
Figure 9. BOSS-1Q Terminal Connections ........................21
Figure 10. BOSS-1Q Sensor Connections .........................23
Figure 11. BOSS-1Q Voltage Signal Connections ...................24
Figure 12. BOSS-1Q Calibration Trimpot Layout ....................30
Figure 13. BOSS-1Q Diagnostic LED Location .....................38
Tables
Table 1. Recommended Line Fuse Sizes ...........................7
v
Illustrations
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Notes
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Maximum AC DC Maximum
Phase Current Line Input Output Voltage
Drive (AC Amps) Voltage Range Voltage Range (VAC)
BOSS04-115AC-1Q 4 90 - 130 100 - 180 130
BOSS08-115AC-1Q 8 90 - 130 100 - 180 130
BOSS15-115AC-1Q 15 90 - 130 100 - 180 130
AC Input Voltage Tolerance ±10%,50–60Hz
Maximum Phase Current Limit 1.5 times Maximum Phase Current (continuous)
Peak Phase Current Limit 2 times Maximum Phase Current (for 1 second)
Acceleration Time Range 0.5 – 6 seconds
Deceleration Time Range 0.5 – 6 seconds
Speed Range* 80:1
Speed Regulation (typical) 0.06% of base speed
Speed Adjust Potentiometer 10K ohms
Analog Input Voltage Range (signal must be isolated) 0–10VDC
Input Impedance 60K ohms
Power Device Switching Frequency (6–step, trapezoidal) 22 kHz
Vibration 0.5Gmax(20–50Hz)
0.1G max (>50 Hz)
Weight 2lb
Ambient Operating Temperature Range 0 – 40º C
*Speed range is based on 8000 RPM motor. Minimum recommended speed is 100
RPM.
Specifications
1
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2
Dimensions
Figure 1. BOSS Series Dimensions
250-0224rev2.qxd 5/21/01 1:41 PM Page 2
Andere Handbücher für BOSS Series
1
Dieses Handbuch passt für folgende Modelle
3
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