Minarik MM-PCM Series Bedienungsanleitung

MM03-115AC-PCM

MM03-230AC-PCM

MM10-115AC-PCM

MM10-230AC-PCM

USER MANUAL

www.minarikdrives.com

MM-PCM Series

An American Control Electronics Brand

Dear Valued Consumer:

Congratulaons on your purchase of the MM-PCM Series

drive. This User Manual was created for you to get the most out

of your new device and assist with the inial setup. Please visit

www.minarikdrives.com to learn more about our other drives.

Thank you for choosing Minarik Drives!

No part of this document may be reproduced or transmied in any form without wrien permission

from American Control Electronics®. The informaon and technical data in this document are

subject to change without noce. American Control Electronics® makes no warranty of any kind with

respect to this material, including, but not limited to, the implied warranes of its merchantability

and tness for a given purpose. American Control Electronics® assumes no responsibility for any

errors that may appear in this document and makes no commitment to update or to keep current

the informaon in this document.

MM-PCM Series

Safety First!

• DO NOT INSTALL, REMOVE, OR REWIRE THIS EQUIPMENT WITH

POWER APPLIED. Have a qualified electrical technician install, adjust

and service this equipment. Follow the National Electrical Code

and all other applicable electrical and safety codes, including the

provisions of the Occupational Safety and Health Act (OSHA), when

installing equipment.

• Reduce the chance of an electrical fire, shock, or explosion by using

proper grounding techniques, over-current protection, thermal

protection, and enclosure. Follow sound maintenance procedures.

SAFETY WARNINGS

Text in gray boxes denote important safety ps or warnings.

Please read these instrucons carefully before performing any of

the procedures contained in this manual.

It is possible for a drive to run at full speed as a result of a

component failure. Minarik Drives strongly recommends the

installaon of a master switch in the main power input to stop

the drive in an emergency.

Circuit potenals are at 115 VAC or 230 VAC above earth ground.

Avoid direct contact with the printed circuit board or with circuit

elements to prevent the risk of serious injury or fatality. Use a

non-metallic screwdriver for adjusng the calibraon trim pots.

Use approved personal protecve equipment and insulated tools

if working on this drive with power applied.



WARNING!



WARNING!

MM-PCM Series

Table of Contents

Section 1. Specifications ..................................................... 1

Section 2. Dimensions......................................................... 2

Section 3. Installation......................................................... 4

Heat Sinking ................................................................................. 4

Mounting ..................................................................................... 5

Speed Adjust Potentiometer.................................................. 6

Wiring .......................................................................................... 7

Shielding Guidelines.............................................................. 8

Line Fusing ........................................................................... 9

Connections.................................................................................11

Quick Disconnect Terminal Block ..........................................11

Power Inputs .......................................................................13

Motor..................................................................................13

Field Output Connections.....................................................14

Run/Stop Switch ..................................................................15

Inhibit Switch ......................................................................15

Speed Adjust Potentiometer.................................................15

Analog Input Signal..............................................................15

Section 4. Operation......................................................... 17

Before Applying Power .................................................................17

Select Switches............................................................................18

Signal Select Switch (SW501)................................................18

Startup ........................................................................................19

Starting and Stopping Methods ....................................................20

Line Starting and Stopping ...................................................20

Dynamic Braking ..................................................................21

Inhibit Switch ......................................................................23

Run/Stop Switch ..................................................................24

Section 5. Calibration ....................................................... 25

Minimum Speed (MIN OUT) ..........................................................25

iii

MM-PCM Series

Maximum Speed (MAX SPD) .........................................................26

Torque (TORQUE LIMIT)................................................................27

IR Compensation (IR COMP) .........................................................28

Acceleration (ACCEL)....................................................................30

Deceleration (DECEL) ...................................................................30

Section 6.Application Notes ............................................... 31

Multiple Fixed Speeds ..................................................................31

Adjustable Speeds Using Potentiometers In Series.........................32

Independent Adjustable Speeds....................................................33

RUN/JOG Switch - Inhibit Connection............................................34

RUN/JOG Switch - Potentiometer Connection ................................35

Leader-Follower Application .........................................................36

Single Speed Potentiometer Control Of Multiple Drives .................37

Reversing.....................................................................................38

Section 7. Diagnostic LEDs................................................. 39

Section 8. Troubleshooting................................................ 40

Before Troubleshooting ................................................................40

Section 9. Accessories & Replacement Parts ....................... 43

Unconditional Warranty..................................................... 44

MM-PCM Series

List of Tables

Table 1 Recommended Line Fuse Sizes ........................................... 9

Table 2 Short Circuit Current Ratings ............................................10

Table 3 Minimum Recommended Dynamic Brake Resistor Values ...14

MM-PCM Series

List of Figures

Figure 1 MM-PCM Dimensions ........................................................ 2

Figure 2 223-0159 Dimensions........................................................ 3

Figure 3 Speed Adjust Potentiometer .............................................. 6

Figure 4 Quick-Disconnect Terminal Block ......................................12

Figure 5 MM-PCM Connections......................................................16

Figure 6 Signal Select Switch..........................................................18

Figure 7 Dynamic Brake Wiring ......................................................22

Figure 8A Inhibit Terminals (Normally Closed) ..................................23

Figure 8B Inhibit Terminals (Normally Open) ....................................23

Figure 9 Recommended TORQUE LIMIT and IR COMP Settings .........29

Figure 10 Multiple Fixed Speeds ......................................................31

Figure 11 Adjustable Speeds Using Potentiometers in Series .............32

Figure 12 Independent Adjustable Speeds........................................33

Figure 13 RUN/JOG Switch - Connection to Inhibit ............................34

Figure 14 RUN/JOG Switch - Connection to Speed Adjust

Potentiometer .................................................................35

Figure 15 Leader-Follower Application .............................................36

Figure 16 Single Speed Potentiometer Control of Multiple Drives......37

Figure 17 Reversing Circuit Wiring ...................................................38

Figure 18 Diagnostic LED Locations ..................................................39

MM-PCM Series

Section 1. Specifications

* Heat sink kit part number 223-0159 must be used when the connuous

current output is over 5 amps.

Model

AC Line

Voltage

(VAC)

Armature

Voltage Range

(VDC)

Maximum

Armature

Current (ADC) HP Range

MM03-115AC-PCM

MM03-230AC-PCM

115

230

0 - 90

0 - 180

3.0 1/50 -1/4

1/25 - 1/2

MM10-115AC-PCM*

MM10-230AC-PCM*

115

230

0 - 90

0 - 180

10.0 1/8 - 1

1/4 - 2

AC Line Voltage 115 or 230 VAC ± 10%, 50/60 Hz, single phase

Field Voltage

with 115 VAC Line Voltage

with 230 VAC Line Voltage

50 VDC (F1 to L1); 100 VDC (F1 to F2)

100 VDC (F1 to L1); 200 VDC (F1 to F2)

Maximum Field Current 1 ADC

Acceleraon Time 0.1 - 10 sec

Deceleraon Time coast to a stop - 10 sec

Analog Input Range (S1 to S2)

Voltage Signal Range

Current Signal Range

0 - 10 VDC

4 - 20 mA

Input Impedance (S1 to S2) >100K ohms

Form Factor 1.37 at base speed

Load Regulaon 2% base speed or beer

Speed Range 60:1

Vibraon 0.5G maximum (0 - 50 Hz)

0.1G maximum (> 50 Hz)

Safety Cercaons UL/cUL Listed Equipment, File # E132235

Ambient Temperature Range 10° - 40° C

MM-PCM Series

Section 2. Dimensions

Figure 1. MM-PCM Dimensions

ALL DIMENSIONS IN INCHES [MILLIMETERS]

O T

P 20

R 105

I O

C/ MP

IL 40

5 L

I 3

/C I

L M RWP DEC A

E CC EL

P 6

05 P 50

105C

P 405 P 3

I 205 LI 1

SW 105

C RR

P 1

32 54

BT 105

105C

56.0 [ 61 ]

91.0 [5]

47.0 [ 91 ]

57.1 [ 44 ]

3 85. [ 19 ]

3 19. [ 99 ]

91.0 [5]

79.0 [ 52 ]

82.1 [ 33 ]

61.

2 [ 55 ]

3 08. [ 79 ]

03.4 [ 901 ]

57.0 [19]

MM-PCM Series

5.90

[

150

]

6.30

[

160

]

6.90

[

175

]

4.40 [112]

3.00 [76]

3.90 [100]

1.75 [44]

0.7 [18]

1.00 [26]

0.125 [3]

Figure 2. 223-0159 Dimensions

ALL DIMENSIONS IN INCHES [MILLIMETERS]

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