Minuteman PowerBoss 26 Series Leitfaden

PowerBoss®26

Floor Scrubber

Model:Model:

Model:

PB260026QPPB260026QP

PB260026QP

PB260026CEPB260026CE

PB260026CE

Revised 9/05

OPERAOPERA

OPERATIONTION

TIONTION

TION SERVICESERVICE

SERVICESERVICE

SERVICE PP

PARAR

ARAR

ARTSTS

TSTS

TS CARECARE

CARECARE

CARE

TABLE OF CONTENTSABLE OF CONTENTS

ABLE OF CONTENTSABLE OF CONTENTS

ABLE OF CONTENTS

PagePage

Page

Safety Instructions 1

Electrical Requirements 2

Control Panel Identification 3

Squeegee Adjustments 4

Operating Instructions 5

Main Polyethylene Components 6, 7

Recovery Tank and Solution Tank 8, 9

Drive Assemblies 10, 11

Mainframe 12, 13

Console Assembly 14, 15

Squeegee Mechanism Assembly 16

Squeegee Assembly Complete 17

Wiring Diagram (Standard) 18

Wiring Diagram (CE Model) 19

IMPORIMPOR

IMPORTT

TANTANT

ANTANT

ANT SAFETYSAFETY

SAFETYSAFETY

SAFETY INSTRUCTIONSINSTRUCTIONS

INSTRUCTIONSINSTRUCTIONS

INSTRUCTIONS

CAUTIONCAUTION

CAUTION

•Operators must read and understand this manual before operating or maintaining this equipment.

•Keep hands and feet clear of moving parts while machine is in operation.

•All switches must be in the “OFF” position when charging batteries.

•Electrical motors and components can cause an explosion when operated near explosive materi-

als or vapors. Do not operate this machine near flammable materials such as solvents, thinners,

fuels, grain dusts, etc.

•Make sure all switches are turned “OFF” and battery connections are removed before performing

any maintenance procedures.

•Store or park this machine on a level surface only.

•These machines are designed for level floor operation only. DO NOT OPERATE on ramps or

inclines.

•Battery acid can cause burns. When working on or around batteries, wear protective clothing and

safety glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries.

•This machine is not suitable for picking up hazardous dust.

•Charging batteries generates explosive gases. DO NOT CHARGE BATTERIES WHEN OPEN

FLAMES OR SPARKS ARE PRESENT. DO NOT SMOKE. Make sure the charger is turned off

before disconnecting it from the batteries. Charge the batteries in a well-ventilated area.

•Maintenance and repairs must be performed by authorized personnel.

SASA

SAVEVE

VEVE

VE THESE INSTRUCTIONSTHESE INSTRUCTIONS

THESE INSTRUCTIONSTHESE INSTRUCTIONS

THESE INSTRUCTIONS

ELECTRICAL REQUIREMENTS:ELECTRICAL REQUIREMENTS:

ELECTRICAL REQUIREMENTS:

This piece of equipment operates on 24 Volt DC.

BABA

BATTERTTER

TTERTTER

TTERYY

YREQUIREMENTS:REQUIREMENTS:

REQUIREMENTS:REQUIREMENTS:

REQUIREMENTS:

4 x 6V 220AH P/N 956720

4 x 6V 275AH P/N 956740

BABA

BATTERTTER

TTERTTER

TTERYY

YSERSER

SERSER

SERVICEVICE

VICEVICE

VICE

AND INSTAND INST

AND INSTALLAALLA

ALLAALLA

ALLATION:TION:

TION:TION:

TION:

* Warning: Battery acid can cause burns. When working on or around batteries, wear protective clothing and safety

glasses. Remove metal jewelry. Do not lay tools or metal objects on top of batteries.

BABA

BATTERTTER

TTERTTER

TTERYY

YINSTINST

INSTINST

INSTALLAALLA

ALLAALLA

ALLATION:TION:

TION:TION:

TION:

1. Disconnect tank drain hose from rear of machine (6).

2. Raise tank assembly by raising rear cover and tilting tank, Figure 1.

3. Install batteries as shown in Figure 2.

CHARGING OF BACHARGING OF BA

CHARGING OF BATTERIES:TTERIES:

TTERIES:TTERIES:

TTERIES:

Charging of batteries generates explosive gases. DO NOT CHARGE BATTERIES WHEN OPEN FLAMES OR SPARKS

ARE PRESENT. DO NOT SMOKE. Make sure the charger is turned off before disconnecting it from the batteries.

Charge the batteries in a well-ventilated area. Fluid levels should be checked before and after charging and maintained

at the proper levels.

1. Vacuum recovery hose

2. Squeegee lift lever

3. Solution control lever

4. Brush pressure handle

5. Drain hose for recovery tank

6. Foot pedal for lower/raising brush

7. Drain hose for battery tray

8. Reverse control lever

9. Hour meter (optional)

10. Circuit breaker for vacuum motor

11. Circuit breaker for brush motor

12. Brush switch

13. Battery condition gauge

14. Vacuum switch

15. Speed control knob

16. Main power switch

17. Key switch (optional)

18. Forward control lever

19. Pump switch (optional)

20. Quick disconnect aux. out

(optional)

21. Dump hose for solution tank

CONTROLCONTROL

CONTROL PP

ANELANEL

ANEL IDENTIFICAIDENTIFICA

IDENTIFICAIDENTIFICA

IDENTIFICATIONTION

TIONTION

TION

AUTO SCRUBBER BRUSH DESCRIPTIONAUTO SCRUBBER BRUSH DESCRIPTION

AUTO SCRUBBER BRUSH DESCRIPTION

TYPETYPE

TYPE DESCRIPTIONDESCRIPTION

DESCRIPTIONDESCRIPTION

DESCRIPTION DURABILITY*DURABILITY*

DURABILITY*DURABILITY*

DURABILITY* COLORCOLOR

COLORCOLOR

COLOR COMPCOMP

COMPCOMP

COMPARISONARISON

ARISONARISON

ARISON RECOMMENDEDRECOMMENDED

RECOMMENDEDRECOMMENDED

RECOMMENDED

TO PO P

O PO P

O PADSADS

ADSADS

ADS USEUSE

USEUSE

USE

Bassine Natural Fiber Short DarkBrown Red Light duty

general cleaning,

acid etching

Nylon Nylon Medium Black Tan/Red General cleaning

& scrubbing vinyl

floors, ceramic tile

& concrete floors

Dyna-Scrub Nylon impregnated Long Light Red General scrubbing,

with 500 Grit Blue vinyl tile, ceramic

Silicone Carbide tile, epoxy floors,

Fine Bristle, urethane finish,

Dense Fill uneven concrete floors

Power-Scrub Nylon impregnated Long Rust Red/Blue Moderate aggressive

with 120 Grit Silicon scrubbing, tile floors

Carbide Fine Bristle, concrete floors

Dense Fill

Poly-Grit Nylon impregnated Long Green Brown/Black Aggressive stripping

with 80 Grit and scrubbing, tile

Silicon Carbide floors, unfinished

Coarse Bristle concrete floors

Strata-Grit Nylon impregnated Long Dark Black Heavy duty

with 46 Grit Blue stripping/scrubbing

Silicon Carbide unfinshed

Coarse Bristle concrete

*Durability is dependent on floor surface, chemicals used and proper care.Durability is dependent on floor surface, chemicals used and proper care.

Durability is dependent on floor surface, chemicals used and proper care.Durability is dependent on floor surface, chemicals used and proper care.

Durability is dependent on floor surface, chemicals used and proper care.

SQUEEGEESQUEEGEE

SQUEEGEE ADJUSTMENTSADJUSTMENTS

ADJUSTMENTSADJUSTMENTS

ADJUSTMENTS

OPERAOPERA

OPERATING INSTRUCTIONSTING INSTRUCTIONS

TING INSTRUCTIONSTING INSTRUCTIONS

TING INSTRUCTIONS

1. Filling: Fill the solution tank with the desired amount of water and add liquid cleaning solution to

the proper dilution ratio. DO NOT USE powdered cleaning chemicals. Powders are unlikely to

dissolve thoroughly, resulting in clogging the in-line solution filter. This can reduce or stop water

flow to the brush.

2. Close lid.

3. Turn on main power switch (refer to Page 3, #16).

4. Adjust main speed control, #15 to full counter-clockwise position.

5. Lower brush assembly.

- Depress foot pedal (6) slightly and push in on lever (4) to release, to increase brush pressure

pull up and back on lever (4) to lock in position.

- To lift the brush, press the pedal down until lift mechanism engages.

6. Turn on brush switch.

7. Adjust solution control feed lever.

8. Select vacuum operation:

Brush Driven Models – Turn vacuum switch to “On” position

Traction Driven Models

(a) “Vacuum On” mode – Vacuum will remain on until switched to the “off” position

(b) “Vacuum Auto” mode – Vacuum will come on automatically when forward or reverse

handles are squeezed, and remain on approximately 5 seconds after handle release.

9. Lower squeegee assembly.

10. Squeeze forward handle #18 and adjust forward speed.

After Use:

1. Turn off solution feed.

2. Switch off brush and raise.

3. Raise squeegee assembly.

4. Turn off vacuum motor.

Solution and recovery tanks should be emptied after every use.

MAINTENANCE:MAINTENANCE:

MAINTENANCE:

DailyDaily

Daily

1. Clean float assembly & squeegee blades.

2. Recharge batteries (check battery acid levels before and after charging).

MonthlyMonthly

Monthly

1. Check wear on squeegee blades.

2. Grease front and rear wheels.

3. Grease pivot points on brush motor assembly.

4. Every 500 hours check condition of carbon brushes on vacuum motor and brush drive motor.

PartPart

Parts Lists List

s Lists List

s List

ItemItem

Item Part No.Part No.

Part No.Part No.

Part No. QtyQty

QtyQty

Qty..

.DescriptionDescription

DescriptionDescription

Description

1 260087 2 Hinge 15”

2 260091 1 Recovery Tank 260 Lt Gray

3 260092 1 Solution Tank 260 Lt Gray

4 260096B 1 Recovery Lid 260 Burgundy

5 260148 1 Solution Dump Bracket

6 260149 1 U Channel 12”

7 260157 2 Lid Gasket Short 260B

8 260158 2 Lid Gasket 260B

9 260159 1 Vac Hose 1/5 x 78” Wireloc

10 260160 1 Recovery Hose Assy. 260B

11 260169 1 Lid Flap

12 260170 2 Retainer, Flap

13 260203 2 Hose Clamp 102120 Murray

14 260212 1 Screen Filter

15 260228 1 Left Shroud Weldment

16 260230 1 Right Shroud Weldment

17 260232 2 Rubber Skirt

18 260233 2 Skirt Retainer

19 260256 1 Base 260TD Char Gray

20 260294 1 Gasket 260

21 260299 1 Shut-Off Plate Assy.

22 260301 1 Deflector Flap

23 260353 2 Lid Pivot Strap

24 260375 1 Mainframe PWRBS 260 TD

25 340664 2 Soft Latch w/Keeper

26 380204 1 380 Sideplate Weldment - Right

27 380207 1 380 Sideplate Weldment - Left

28 380215 2 Roller Pin

29 450081 1 WSR - 1.908 x 2.41 x .03 SS

30 66-436-A 2 Roller

31 710153 8 SCR-MC 10-32 x .37 ZINC

32 710180 4 SCR-MC 1/4-20 x .75 ZINC

33 711124 2 SCR-ST B 10 x .37 NI

34 711161 18 SCR-Hi/Lo 10 x 3/4 ZINC

35 711202 12 BLT-HH 1/4-20 x .50 STL ZINC

36 711350 8 Nut-Nyloc 10-32

37 711505 4 Washer - Flat 1/4

38 711544 12 WSR - 1/4 Helical

39 711715 4 Ret Ring Ext .75

40 711811 2 Hitch Pin 1/2 x 5 1/2

41 712102 2 Bolt - Shoulder 1/2 x 1.50

42 712540 14 SCR-MC 10-24 x .37 SS TH

43 712565 30 SCR-MC 1/4-20 x .62 SS

44 712667 4 Nut-Hex Nyloc 1/4-20 SS

45 715607 1 Decal - Battery Cable Routing

46 760263 2 Foam Tape 1/16 x 1/2”

47 828970 1 WSR-Neop 1.87 x 2.4 x .125

48 828971 1 Nut - 1-1/2 Pipe Thread

49 831812 1 Fitting ABS 1.5MPT 1.5HOSE

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