Mitsubishi Electric MR-JE-C Bedienungsanleitung

SH(NA)030277ENG-A(1810)MEE Printed in Japan Specifications are subject to change without notice.

This Instruction Manual uses recycled paper.

MODEL

CODE

General-Purpose AC Servo

MR-JE-_C SERVO AMPLIFIER INSTRUCTION MANUAL (POSITIONING MODE)

HEAD OFFICE: TOKYO BLDG MARUNOUCHI TOKYO 100-8310

MODEL

MR-JE-_C

SERVO AMPLIFIER

INSTRUCTION MANUAL

(POSITIONING MODE)

Ethernet Interface

A - 1

Safety Instructions

Please read the instructions carefully before using the equipment.

To use the equipment correctly, do not attempt to install, operate, maintain, or inspect the equipment until

you have read through this Instruction Manual, Installation guide, and appended documents carefully. Do not

use the equipment until you have a full knowledge of the equipment, safety information and instructions.

In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

WARNING Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

CAUTION Indicates that incorrect handling may cause hazardous conditions,

resulting in medium or slight injury to personnel or may cause physical

damage.

Note that the CAUTION level may lead to a serious consequence according to conditions.

Please follow the instructions of both levels because they are important to personnel safety.

What must not be done and what must be done are indicated by the following diagrammatic symbols.

Indicates what must not be done. For example, "No Fire" is indicated by .

Indicates what must be done. For example, grounding is indicated by .

In this Instruction Manual, instructions at a lower level than the above, instructions for other functions, and so

on are classified into "POINT".

After reading this Instruction Manual, keep it accessible to the operator.

A - 2

1. To prevent electric shock, note the following

WARNING

Before wiring and inspections, turn off the power and wait for 15 minutes or more until the charge lamp

turns off. Otherwise, an electric shock may occur. In addition, when confirming whether the charge lamp

is off or not, always confirm it from the front of the servo amplifier.

Ground the servo amplifier and servo motor securely.

Any person who is involved in wiring and inspection should be fully competent to do the work.

Do not attempt to wire the servo amplifier and servo motor until they have been installed. Otherwise, it

may cause an electric shock.

Do not operate switches with wet hands. Otherwise, it may cause an electric shock.

The cables should not be damaged, stressed, loaded, or pinched. Otherwise, it may cause an electric

shock.

To prevent an electric shock, always connect the protective earth (PE) terminal (marked ) of the servo

amplifier to the protective earth (PE) of the cabinet.

To avoid an electric shock, insulate the connections of the power supply terminals.

2. To prevent fire, note the following

CAUTION

Install the servo amplifier, servo motor, and regenerative resistor on incombustible material. Installing

them directly or close to combustibles will lead to smoke or a fire.

Always connect a magnetic contactor between the power supply and the power supply (L1/L2/L3) of the

servo amplifier, in order to configure a circuit that shuts down the power supply on the side of the servo

amplifier’s power supply. If a magnetic contactor is not connected, continuous flow of a large current may

cause smoke or a fire when the servo amplifier malfunctions.

Always connect a molded-case circuit breaker, or a fuse to each servo amplifier between the power

supply and the power supply (L1/L2/L3) of the servo amplifier, in order to configure a circuit that shuts

down the power supply on the side of the servo amplifier’s power supply. If a molded-case circuit breaker

or fuse is not connected, continuous flow of a large current may cause smoke or a fire when the servo

amplifier malfunctions.

When using the regenerative resistor, switch power off with the alarm signal. Otherwise, a regenerative

transistor malfunction or the like may overheat the regenerative resistor, causing smoke or a fire.

When you use a regenerative option with an MR-JE-40C to MR-JE-100C, remove the built-in

regenerative resistor and wiring from the servo amplifier.

Provide adequate protection to prevent screws and other conductive matter, oil and other combustible

matter from entering the servo amplifier and servo motor.

A - 3

3. To prevent injury, note the following

CAUTION

Only the power/signal specified in the Instruction Manual must be supplied/applied to each terminal.

Otherwise, an electric shock, fire, injury, etc. may occur.

Connect cables to the correct terminals. Otherwise, a burst, damage, etc. may occur.

Ensure that polarity (+/-) is correct. Otherwise, a burst, damage, etc. may occur.

The servo amplifier heat sink, regenerative resistor, servo motor, etc., may be hot while the power is on

and for some time after power-off. Take safety measures such as providing covers to avoid accidentally

touching them by hands and parts such as cables.

4. Additional instructions

The following instructions should also be fully noted. Incorrect handling may cause a malfunction, injury,

electric shock, fire, etc.

(1) Transportation and installation

CAUTION

Transport the products correctly according to their mass.

Stacking in excess of the specified number of product packages is not allowed.

Do not hold the lead of the built-in regenerative resistor, cables, or connectors when carrying the servo

amplifier. Otherwise, it may drop.

Install the servo amplifier and the servo motor in a load-bearing place in accordance with the Instruction

Manual.

Do not get on or put heavy load on the equipment. Otherwise, it may cause injury.

The equipment must be installed in the specified direction.

Leave specified clearances between the servo amplifier and the cabinet walls or other equipment.

Do not install or operate the servo amplifier and servo motor which have been damaged or have any

parts missing.

Do not block the intake and exhaust areas of the servo amplifier. Otherwise, it may cause a malfunction.

Do not drop or apply heavy impact on the servo amplifiers and the servo motors. Otherwise, injury,

malfunction, etc. may occur.

Do not strike the connector. Otherwise, a connection failure, malfunction, etc. may occur.

When you keep or use the equipment, please fulfill the following environment.

Item Environment

Ambient

temperature

Operation 0 °C to 55 °C (non-freezing)

Storage -20 °C to 65 °C (non-freezing)

Ambient

humidity

Operation 5 %RH to 90 %RH (non-condensing)

Storage

Ambience Indoors (no direct sunlight), free from corrosive gas, flammable gas, oil mist, dust, and dirt

Altitude 2000 m or less above sea level (Contact your local sales office for the altitude for options.)

Vibration resistance 5.9 m/s2, at 10 Hz to 55 Hz (directions of X, Y and Z axes)

When the product has been stored for an extended period of time, contact your local sales office.

When handling the servo amplifier, be careful about the edged parts such as corners of the servo

amplifier.

A - 4

CAUTION

The servo amplifier must be installed in a metal cabinet.

When fumigants that contain halogen materials such as fluorine, chlorine, bromine, and iodine are used

for disinfecting and protecting wooden packaging from insects, they cause malfunction when entering our

products. Please take necessary precautions to ensure that remaining materials from fumigant do not

enter our products, or treat packaging with methods other than fumigation (heat method). Additionally,

disinfect and protect wood from insects before packing products.

To prevent a fire or injury from occurring in case of an earthquake or other natural disasters, securely

install, mount, and wire the servo motor in accordance with the Instruction Manual.

(2) Wiring

CAUTION

Before removing the CNP1 connector of MR-JE-40C to MR-JE-100C, disconnect the lead wires of the

regenerative resistor from the CNP1 connector.

Wire the equipment correctly and securely. Otherwise, the servo motor may operate unexpectedly.

Make sure to connect the cables and connectors by using the fixing screws and the locking mechanism.

Otherwise, the cables and connectors may be disconnected during operation.

Do not install a power capacitor, surge killer, or radio noise filter (optional FR-BIF) on the servo amplifier

output side.

To avoid a malfunction, connect the wires to the correct phase terminals (U/V/W) of the servo amplifier

and servo motor.

Connect the servo amplifier power output (U/V/W) to the servo motor power input (U/V/W) directly. Do

not let a magnetic contactor, etc. intervene. Otherwise, it may cause a malfunction.

Servo motor

Servo amplifier Servo motorServo amplifier

The connection diagrams in this instruction manual are shown for sink interfaces, unless stated

otherwise.

The surge absorbing diode installed to the DC relay for control output should be fitted in the specified

direction. Otherwise, the emergency stop and other protective circuits may not operate.

DOCOM

Control output

signal

Servo amplifier

For sink output interface

24 V DC

DOCOM

Control output

signal

24 V DC

Servo amplifie

For source output interface

When the cable is not tightened enough to the terminal block, the cable or terminal block may generate

heat because of the poor contact. Be sure to tighten the cable with specified torque.

Connecting a servo motor of the wrong axis to U, V, W, or CN2 of the servo amplifier may cause a

malfunction.

A - 5

CAUTION

Configure a circuit to turn off EM2 or EM1 when the power supply is turned off to prevent an unexpected

restart of the servo amplifier.

To prevent malfunction, avoid bundling power lines (input/output) and signal cables together or running

them in parallel to each other. Separate the power lines from the signal cables.

(3) Test run and adjustment

CAUTION

When executing a test run, follow the notice and procedures in this instruction manual. Otherwise, it may

cause a malfunction, damage to the machine, or injury.

Before operation, check the parameter settings. Improper settings may cause some machines to operate

unexpectedly.

Never adjust or change the parameter values extremely as it will make operation unstable.

Do not get close to moving parts during the servo-on status.

(4) Usage

CAUTION

When it is assumed that a hazardous condition may occur due to a power failure or product malfunction,

use a servo motor with an external brake to prevent the condition.

For equipment in which the moving part of the machine may collide against the load side, install a limit

switch or stopper to the end of the moving part. The machine may be damaged due to a collision.

Do not disassemble, repair, or modify the product. Otherwise, an electric shock, fire, injury, etc. may

occur. Disassembled, repaired, and/or modified products are not covered under warranty.

Before resetting an alarm, make sure that the run signal of the servo amplifier is off in order to prevent a

sudden restart. Otherwise, it may cause an accident.

Use a noise filter, etc. to minimize the influence of electromagnetic interference. Electromagnetic

interference may be given to the electronic equipment used near the servo amplifier.

Burning or breaking a servo amplifier may cause a toxic gas. Do not burn or break it.

Use the servo amplifier with the specified servo motor.

Correctly wire options and peripheral equipment, etc. in the correct combination. Otherwise, an electric

shock, fire, injury, etc. may occur.

The electromagnetic brake on the servo motor is designed to hold the motor shaft and should not be

used for ordinary braking.

For such reasons as incorrect wiring, service life, and mechanical structure (e.g. where a ball screw and

the servo motor are coupled via a timing belt), the electromagnetic brake may not hold the motor shaft.

To ensure safety, install a stopper on the machine side.

If the dynamic brake is activated at power-off, alarm occurrence, etc., do not rotate the servo motor by an

external force. Otherwise, it may cause a fire.

A - 6

(5) Corrective actions

CAUTION

Ensure safety by confirming the power off, etc. before performing corrective actions. Otherwise, it may

cause an accident.

If it is assumed that a power failure, machine stoppage, or product malfunction may result in a hazardous

situation, use a servo motor with an electromagnetic brake or provide an external brake system for

holding purpose to prevent such hazard.

When any alarm has occurred, eliminate its cause, ensure safety, and deactivate the alarm before

restarting operation.

If the molded-case circuit breaker or fuse is activated, be sure to remove the cause and secure safety

before switching the power on. If necessary, replace the servo amplifier and recheck the wiring.

Otherwise, it may cause smoke, fire, or an electric shock.

Provide an adequate protection to prevent unexpected restart after an instantaneous power failure.

Configure an electromagnetic brake circuit which is interlocked with an external emergency stop switch.

Servo motor

Electromagnetic brake

Contacts must be opened

with the emergency stop switch.

Contacts must be opened when ALM

(Malfunction) or MBR (Electromagnetic

brake interlock) turns off.

24 V DC

To prevent an electric shock, injury, or fire from occurring after an earthquake or other natural disasters,

ensure safety by checking conditions, such as the installation, mounting, wiring, and equipment before

switching the power on.

(6) Maintenance, inspection and parts replacement

CAUTION

Make sure that the emergency stop circuit operates properly such that an operation can be stopped

immediately and a power is shut off by the emergency stop switch.

It is recommended that the servo amplifier be replaced every 10 years when it is used in general

environment.

When using a servo amplifier whose power has not been turned on for a long time, contact your local

sales office.

(7) General instruction

To illustrate details, the equipment in the diagrams of this Instruction Manual may have been drawn

without covers and safety guards. When the equipment is operated, the covers and safety guards must

be installed as specified. Operation must be performed in accordance with this Instruction Manual.

A - 7

DISPOSAL OF WASTE

Please dispose a servo amplifier, battery (primary battery) and other options according to your local laws and

regulations.

EEP-ROM life

The number of write times to the EEP-ROM, which stores parameter settings, etc., is limited to 100,000. If

the total number of the following operations exceeds 100,000, the servo amplifier may malfunction when the

EEP-ROM reaches the end of its useful life.

Write to the EEP-ROM due to parameter setting changes

Write to the EEP-ROM due to device changes

Write to the EEP-ROM due to point table setting changes

Compliance with global standards

For the compliance with global standards, refer to app. 3 of "MR-JE-_C Servo Amplifier Instruction Manual".

«About the manual»

You must have this Instruction Manual and the following manuals to use this servo. Ensure to prepare

them to use the servo safely.

Relevant manuals

Manual name Manual No.

MELSERVO MR-JE-_C Servo Amplifier Instruction Manual SH(NA)030257ENG

MELSERVO-JE Servo Amplifier Instruction Manual (Troubleshooting) SH(NA)030166ENG

MELSERVO MR-JE-_C Servo Amplifier Instruction Manual (Network) SH(NA)030277ENG

MELSERVO HG-KN/HG-SN Servo Motor Instruction Manual SH(NA)030135ENG

MELSERVO EMC Installation Guidelines IB(NA)67310ENG

This Instruction Manual does not describe the following items. Refer to the section of the detailed explanation

field for details. "MR-JE-_C" means "MR-JE-_C Servo Amplifier Instruction Manual".

Item Detailed explanation

INSTALLATION MR-JE-_C chapter 2

NORMAL GAIN ADJUSTMENT MR-JE-_C chapter 6

SPECIAL ADJUSTMENT FUNCTIONS MR-JE-_C chapter 7

TROUBLESHOOTING MR-JE-_C chapter 8

DIMENSIONS MR-JE-_C chapter 9

CHARACTERISTICS MR-JE-_C chapter 10

ABSOLUTE POSITION DETECTION SYSTEM (Note) MR-JE-_C chapter 12

Note. For the communication-based absolute position transfer system, refer to "MR-JE-_C

Servo Amplifier Instruction Manual (Network)".

A - 8

«U.S. customary units»

U.S. customary units are not shown in this manual. Convert the values if necessary according to the

following table.

Quantity SI (metric) unit U.S. customary unit

Mass 1 [kg] 2.2046 [lb]

Length 1 [mm] 0.03937 [inch]

Torque 1 [N•m] 141.6 [oz•inch]

Moment of inertia 1 [(× 10-4 kg•m2)] 5.4675 [oz•inch2]

Load (thrust load/axial load) 1 [N] 0.2248 [lbf]

Temperature N [°C] × 9/5 + 32 N [°F]

CONTENTS

1. FUNCTIONS AND CONFIGURATION 1- 1 to 1- 4

1.1 Positioning mode specification list .................................................................................................... 1- 2

2. SIGNALS AND WIRING 2- 1 to 2-16

2.1 I/O signal connection example .......................................................................................................... 2- 3

2.2 Connectors and pin assignment ....................................................................................................... 2- 6

2.3 Signal (device) explanations ............................................................................................................. 2- 8

2.4 Power-on sequence ......................................................................................................................... 2-15

3. STARTUP 3- 1 to 3- 4

3.1 Startup .............................................................................................................................................. 3- 1

4. PARAMETERS 4- 1 to 4-50

4.1 Parameter list .................................................................................................................................... 4- 1

4.1.1 Basic setting parameters ([Pr. PA_ _ ]) ...................................................................................... 4- 1

4.1.2 Gain/filter setting parameters ([Pr. PB_ _ ]) ............................................................................... 4- 2

4.1.3 Extension setting parameters ([Pr. PC_ _ ]) .............................................................................. 4- 4

4.1.4 I/O setting parameters ([Pr. PD_ _ ]) ......................................................................................... 4- 6

4.1.5 Extension setting 2 parameters ([Pr. PE_ _ ]) ............................................................................ 4- 7

4.1.6 Extension setting 3 parameters ([Pr. PF_ _ ]) ............................................................................ 4- 8

4.1.7 Positioning control parameters ([Pr. PT_ _ ]) ............................................................................. 4- 9

4.1.8 Network setting parameters ([Pr. PN_ _ ]) ................................................................................ 4-12

4.2 Detailed list of parameters ............................................................................................................... 4-13

4.2.1 Basic setting parameters ([Pr. PA_ _ ]) ..................................................................................... 4-13

4.2.2 Extension setting parameters ([Pr. PC_ _ ]) ............................................................................. 4-19

4.2.3 I/O setting parameters ([Pr. PD_ _ ]) ........................................................................................ 4-24

4.2.4 Positioning control parameters ([Pr. PT_ _ ]) ............................................................................ 4-32

4.2.5 Network setting parameters ([Pr. PN_ _ ]) ................................................................................ 4-44

4.3 Software limit ................................................................................................................................... 4-44

4.4 How to set the electronic gear ......................................................................................................... 4-45

4.4.1 Electronic gear settings in the point table method .................................................................... 4-45

4.4.2 Electronic gear setting in the indexer method ........................................................................... 4-46

4.5 Stop method for LSP (Forward rotation stroke end) off or LSN (Reverse rotation stroke end) off . 4-47

4.6 Stop method at software limit detection ........................................................................................... 4-48

4.7 Effective acceleration/deceleration time constants for the indexer method .................................... 4-49

4.8 Restrictions on using communication interface ............................................................................... 4-50

5. CiA 402 DRIVE PROFILE 5- 1 to 5- 6

5.1 State machine control of the servo amplifier .................................................................................... 5- 1

5.1.1 Function description ................................................................................................................... 5- 1

5.1.2 Related objects/registers............................................................................................................ 5- 3

5.1.3 Directions for use ....................................................................................................................... 5- 5

5.2 Control mode .................................................................................................................................... 5- 5

5.2.1 Function description ................................................................................................................... 5- 5

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