Mitsubishi Electric MELSERVO MR-J2-A Montageanleitung

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MELSERVO

Servo Motors and Servo Amplifiers

Specifications and Installation Guide

MR-J2-A

65883

IB 67286-E

MITSUBISHI ELECTRIC

Art.No.:

2001 04 04

MITSUBISHI ELECTRIC

INDUSTRIAL AUTOMATION

– 1 –

Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until

you have read through this Installation guide and appended documents carefully and can use

the equipment correctly. Do not use the servo amplifier and servo motor until you have a full

knowledge of the equipment, safety information and instructions.

In this Installation guide, the safety instruction levels are classified into "WARNING" and "CAU-

TION".

Indicates that incorrect handling may cause hazardous conditions,, result-

ing in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,, result-

ing in medium or slight injury to personnel or may cause physical damage.

Note that the CAUTION level may lead to a serious consequence according to conditions.Please

follow the instructions of both levels because they are important to personnel safety.

What must not be done and what must be done are indicated by the following diagrammatic

symbols:

: Indicates what must not be done. For example, "No Fire" is indicated by .

: Indicates what must be done. For example, grounding is indicated by .

After reading this installation guide, always keep it accessible to the operator.

Thank you for choosing this Mitsubishi AC servo.This Installation guide gives handling information

and precautions for using the servo amplifier and servo motor. Incorrect handling may cause an

unexpected fault. Before using the servo amplifier and servo motor, please read this Installation

guide carefully to use the equipment to its optimum.

Please forward this Installation guide to the end user.

Safety Instructions

WARNING

CAUTION

In this Installation guide, instructions at a lower level than the above, instructions for other

functions, and so on are classified into "NOTICE", "INFORMATION" and "MEMORANDUM".

Indicates that incorrect handling may cause the servo amplifier to be faulty and may

not lead to physical damage.

Indicates that parameter setting change, etc. will provide another function or there

are other usages.

Indicates information needed for use of this equipment.

NOTICE

INFOR-

MATION

MEMO-

RANDUM

–2 –

Before wiring or inspection, switch power off and wait for more than 10 minutes. Then,

confirm the voltage is safe with voltage tester. Otherwise, you may get an electric shock.

Connect the servo amplifier and servo motor to ground.

Any person who is involved in wiring and inspection should be fully competent to do the

work.

Do not attempt to wire the servo amplifier and servo motor until they have been installed.

Otherwise, you may get an electric shock.

Operate the switches with dry hand to prevent an electric shock.

The cables should not be damaged, stressed loaded,, or pinched.Otherwise, you may get

an electric shock.

Do not install the servo amplifier, servo motor and regenerative brake resistor on or near

combustibles. Otherwise a fire may cause.

When the servo amplifier has become faulty, switch off the main servo amplifier power

side. Continuous flow of a large current may cause a fire.

When a regenerative brake resistor is used, use an alarm signal to switch main power off.

Otherwise, a regenerative brake transistor fault or the like may overheat the regenerative

brake resistor, causing a fire.

SAFETY INSTRCUTIONS

1.To prevent electric shock, note the following:

WARNING

2.To prevent fire, note the following:

CAUTION

3.To prevent injury, note the following:

Only the voltage specified in the Installation guide should be applied to each terminal,,

Otherwise,, a burst,, damage,, etc. may occur.

Connect the terminals correctly to prevent a burst,, damage,, etc.

Ensure that polarity (+, -) is correct. Otherwise, a burst, damage, etc. may occur.

During power-on or for some time after power-off, do not touch the servo amplifier fins,

regenerative brake resistor, servo motor, etc. Their temperatures may be high and you

may get burnt.

CAUTION

–3 –

4. Additional instructions

The following instructions should also be fully noted. Incorrect handling may cause a fault, injury,

electric shock, etc.

(1) Transportation and installation

Transport the products correctly acordng to their weights.

Stacking in excess of the specified number of products is not allowed.

Do not carry the motor by the cables, shaft or encoder.

Do not hold the front cover to transport the controller. The controller may drop.

Install the servo amplifier in a load-bearing place in accordance with the Installation guide.

Do not climb or stand on servo equipment. Do not put heavy objects on equipment.

The controller and servo motor must be installed in the specified direction.

Leave specified clearances between the servo amplifier and control enclosure walls or

other equipment.

Do not install or operate the servo amplifier and servo motor which has been damaged or

has any parts missing.

Provide adequate protection to prevent screws and other conductive matter, oil and other

combustible matter from entering the servo amplifier.

Do not drop or strike servo amplifier or servo motor. Isolate from all impact loads.

CAUTION

–4 –

Use the servo amplifier and servo motor under the following environmental conditions:

Securely attach the servo motor to the machine. If attach insecurely, the servo motor may

come off during operation.

The servo motor with reduction gear must be installed in the specified direction to prevent

oil leakage.

For safety of personnel, always cover rotating and moving parts.

Never hit the servo motor or shaft, especially when coupling the servo motor to the ma-

chine. The encoder may become faulty.

Do not subject the servo motor shaft to more than the permissible load. Otherwise, the

shaft may break.

When the equipment has been stored for an extended period of time, consult Mitsubishi.

CAUTION

Servo Amplifier

Environmen Conditions Servo Motor

Ambient

temperature

Ambient humidity

Storage humidity

Ambience

Altitude

Vibration

Storage

temperature

0 to +55 (non-freezing)

32 to 131

(non-freezing)

90%RH or less

(non-condensing)

-20 to +65

(non-freezing)

-4 to 149 (non-freezing)

90%RH or less (non-condensing)

Indoors (no direct sunlight)

Free from corrosive gas, flammable gas, oil mist, dust and dirt

Max. 1000m (3280 ft) above sea level

5.9 (0.6G) or less

19.4 or less

[

[m/s

]

[ft/s

]

0 to +40 (non-freezing)

32 to 104

(non-freezing)

80%RH or less

(non-condensing)

-15 to +70

(non-freezing)

5 to 158 (non-freezing)

MC-MF series

HA-FF series

HU-UF13 to 43

HC-SF81

HC-SF52 to 152

HC-SF53 to 153

HC-RF series

HC-UF72 •152

HC-SF121 •201

HC-SF202 •352

HC-SF203 •353

HC-UF202

HC-SF301

MC-MF series

HA-FF series

HU-UF13 to 43

HC-SF81

HC-SF52 to 152

HC-SF53 to 153

HC-RF series

HC-UF72 •152

HC-SF121 •201

HC-SF202 •352

HC-SF203 •353

HC-UF202

HC-SF301

X •Y: 19.6

X: 9.8

Y: 24.5

X: 19.6

Y: 49

X: 11.7 Y: 29.4

X •Y: 64

X: 32

Y: 80

X: 64

Y: 161

X: 39 Y: 96

– 5 –

(2) Wiring

CAUTION

Wire the equipment correctly and securely. Otherwise, the servo motor may misoperate

Do not install a power capacitor, surge absorber or radio noise filter (FR-BIF option) be-

tween the servo motor and servo amplifier.

Connect the output terminals (U,V,W) correctly.Otherwise, the servo motor will operate improperly.

Do not connect AC power directly to the servo motor. Otherwise, a fault may occur.

The surge absorbing diode installed on the DC output signal relay must be wired in the specified direc-

tion.Otherwise, the emergency stop and other protective circuits may not operate.

(3) Test run adjustment

CAUTION

Before operation, check the parameter settings. Improper settings may cause some ma-

chines to perform unexpected operation.

The parameter settings must not be changed excessively. Operation will be instable.

(4) Usage

Provide an external emergency stop circuit to ensure that operation can be stopped and

power switched off immediately.

Any person who is involved in disassembly and repair should be fully competent to do the

work.

Before resetting an alarm, make sure that the run signal is off to prevent an accident. A

sudden restart is made if an alarm is reset with the run signal on.

Do not modify the equipment.

Use a noise filter, etc. to minimize the influence of electromagnetic interference, which

may be caused by electronic equipment used near the servo amplifier.

Use the servo amplifier with the specified servo motor.

The electromagnetic brake on the servo motor is designed to hold the motor shaft and

should not be used for ordinary braking.

For such reasons as service life and mechanical structure (e.g.where a ballscrew and the

servo motor are coupled via a timing belt), the electromagnetic brake may not hold the

motor shaft.To ensure safety, install a stopper on the machine side

CAUTION

COM

(24VDC)

Servo

Amplifier

Control

output

signal

Servo

Amplifier

COM

(24VDC)

Control

output

signal

–6 –

When it is assumed that a hazardous condition may take place at the occur due to a power

failure or a product fault,, use a servo motor with electromag<->netic brake or an external

brake mechanism for the purpose of prevention.

Configure the electromagnetic brake circuit so that it is activated not only by the servo

amplifier signals but also by an external emergency stop signal.

When any alarm has occurred,, eliminate its cause,, ensure safety,, then reset the alarm,,

before restarting operation.

When power is restored after an instantaneous power failure,, keep away from the ma-

chine because the machine may be restarted suddenly (design the machine so that it is

secured against hazard if restarted).

CAUTION

(5) Corrective actions

RA1 EMG

24VDC

Electromagnetic brake

Servo motor

Contacts must be

open when servo

is off or when an

alarm (trouble) is

present.

Circuit must be

opened during

emergency stop.

(6) Maintenance, inspection and parts replacement

With age, the electrolytic capacitor will deteriorate. To prevent a secondary accident due

to a fault, it is recommended to replace the electrolytic capacitor every 10 years when

used in general environment.

Please consult our sales representative.

CAUTION

(7) Disposal

Dispose of the product as general industrial waste.

CAUTION

(8) General instruction

To illustrate details, the equipment in the diagrams of this Installation guide may have been

drawn without covers and safety guards.When the equipment is operated, the covers and safety

guards must be installed as specified. Operation must be performed in accordance with this

Installation guide.

– 7 –

1. WHAT ARE EC DIRECTIVES?

The EC Directives were issued to standardize the regulations of the EU countries and ensure smooth

distribution of safety-guaranteed products. In the EU countries, the Machinery Directive (effective

in January, 1995), EMC Directive (effective in January, 1996) and Low Voltage Directive (effective

in January, 1997) of the EC Directives require that products to be sold should meet their fundamen-

tal safety requirements and carry the CE marks (CE marking). CE marking applies to machines and

equipment into which servo amplifiers have been installed.

(1) EMC directive

The EMC directive applies to a machine/equipment which incorporates the servo, not to the

servo alone. Hence, the EMC filter must be used to make this machine/equipment which incor-

porates the servo comply with the EMC Directive. For specific methods to comply with the EMC

Directive, refer to the "EMC Installation Guidelines" (IB(NA)67310).

This servo has been approved by TUV, third-party evaluation organization, which confirmed

that it can comply with the EMC Directive in the methods given in the "EMC Installation Guide-

lines".

(2) Low voltage directive

The low voltage directive applies also to the servo alone. Therefore, our servo is designed to

comply with the Low Voltate Directive.

This servo has been approved by TUV, third-party evalution organization, which confirmed that

it complies with the Low Voltage Directive.

(3) Machinery directive

Since the servo amplifiers are not machines, they need not comply with this derective.

2. PRECAUTIONS FOR COMPLIANCE

(1) Servo amplifiers and servo motors used

Use the following models of servo amplifiers and servo motors:

Servo amplifier series: MR-J2-10A to MR-J2-350A

Servo motor series : HC-KF -UE

HC-MF -UE

HC-SF

HC-RF

HC-UF

(2) Structure

(3) Environment

Operate the servo amplifier at or above the contamination level 2 set forth in IEC664. For this

purpose, install the servo amplifier in a control box which is protected against water, oil, car-

bon, dust, dirt, etc. (IP54).

(4) Power supply

1) Operate the servo amplifier to meet the requirements of the overvoltage category II set forth

in IEC664. For this purpose, a reinforced insulating transformer conforming to the IEC or EN

Standard should be used in the power input section.

2) When supplying interface power from external, use a 24VDC power supply which has been

insulation-reinforced in I/O.

COMPLIANCE WITH EC DIRECTIVES

Servo

motor

Control box

Reinforced

insulating

transformer No-fuse

breaker Magnetic

contactor

Reinforced

insulating type

24VDC

power

supply

Servo

amplifier SMMCNFB

–8 –

(5) Grounding

1) To prevent an electric shock, always connect the protective earth (PE) terminals (marked )

of the servo amplifier to the protective earth (PE) of the control box.

2) Do not connect two ground cables to the same protective earth (PE) terminal as shown at

right below. Always connect the cables to the terminals one-to-one.

3) If a leakage current breaker is used to prevent an electric shock, the protective earth (PE)

terminals of the servo amplifier must be connected to the corresponding earth terminals.

(6) Wiring

1) The cables to be connected to the terminal block of the servo amplifier must have crimping

terminals provided with insulating tubes to prevent contact with adjacent terminals.

2) When the servo motor has a power supply lead, use a fixed terminal block to connect it with

the servo amplifier. Do not connect cables directly.

3) Use the servo motor side power connector which complies with the EN Standard. The EN

Standard-compliant power connector sets are available from us as options.

(7) Auxiliary equipment and options

1)The no-fuse breaker and magnetic contactor used should be the EN or IEC Standard-compli-

ant products of the models described in Section 6-2-1.

2) The sizes of the cables described in Section 6-2-2 meet the following requirements.To meet

the other requirements, follow Table 5 and Appendix C in EN60204-1.

•Ambient temperature: 40 (104) [°C(°F)]

•Sheath: PVC (polyvinyl chloride)

•Installed on wall surface or open table tray

3) Use the EMC filter for noise reduction.The radio noise filter (FR-BIF) is not needed.

(8) Servo motor

For outline dimension drawings not shown, contact Mitsubishi.

(9) Performing EMC tests

When EMC tests are run on a machine/device into which the servo amplifier has been installed,

it must conform to the electromagnetic compatibility (immunity/emission) standards after it has

satisfied the operating environment/electrical equipment specifications.

For the other EMC Directive guidelines on the servo amplifier, refer to the "EMC INSTALLA-

TION GUIDELINES (IB(NA)67310)".

PE terminalsPE terminals

Terminal block

Crimping terminal

Insulating tube

Cable

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