Mitsubishi Electric FR-A7AP Bedienungsanleitung

INVERTER

Plug-in option

INSTRUCTION MANUAL

FR-A7AP

Orientation control

Encoder feedback control

Vector control

INSTALLATION

ORIENTATION CONTROL

ENCODER FEEDBACK CONTROL

PRE-OPERATION INSTRUCTIONS

VECTOR CONTROL

A-1

Thank you for choosing this Mitsubishi Inverter plug-in option.

This instruction manual gives handling information and

precautions for use of this equipment. Incorrect handling might

cause an unexpected fault. Before using the equipment, please

read this manual carefully to use the equipment to its optimum.

Please forward this manual to the end user.

1. Electric Shock Prevention

This section is specifically about

safety matters

Do not attempt to install, operate, maintain or inspect this

product until you have read through this instruction manual and

appended documents carefully and can use the equipment

correctly. Do not use this product until you have a full

knowledge of the equipment, safety information and

instructions.

In this instruction manual, the safety instruction levels are

classified into "WARNING" and "CAUTION".

Assumes that incorrect handling may

cause hazardous conditions, resulting

in death or severe injury.

Assumes that incorrect handling may

cause hazardous conditions, resulting

in medium or slight injury, or may

cause physical damage only.

Note that even the level may lead to a serious

consequence according to conditions. Please follow the

instructions of both levels because they are important to

personnel safety.

WARNING

CAUTION

SAFETY INSTRUCTIONS

WARNING

•While power is on or when the inverter is running, do not

open the front cover. You may get an electric shock.

•Do not run the inverter with the front cover or wiring cover

removed. Otherwise, you may access the exposed high-

voltage terminals and charging part and get an electric shock.

•If power is off, do not remove the front cover except for wiring

or periodic inspection. You may access the charged inverter

circuits and get an electric shock.

•Before starting wiring or inspection, check to make sure that

Indication of the inverter operation panel is off, wait for at least

10 minutes after the power supply has been switched off, and

check that there are no residual voltage using a tester or the

like. The capacitor is charged with high voltage for some time

after power off and it is dangerous.

•Any person who is involved in the wiring or inspection of this

equipment should be fully competent to do the work.

•Always install the plug-in option before wiring. Otherwise,

you may get an electric shock or be injured.

•Do not touch the plug-in option with wet hands. Otherwise

you may get an electric shock.

•Do not subject the cables to scratches, excessive stress,

heavy loads or pinching. Otherwise you may get an electric

shock.

A-2

2. Injury Prevention

3. Additional Instructions

Also note the following points to prevent an accidental failure,

injury, electric shock, etc.

1) Transportation and mounting

2) Trial run

3) Usage

4) Maintenance, inspection and parts replacement

5) Disposal

6) General instruction

CAUTION

•Apply only the voltage specified in the instruction manual to

each terminal. Otherwise, burst, damage, etc. may occur.

•Ensure that the cables are connected to the correct terminals.

Otherwise, burst, damage, etc. may occur.

•Always make sure that polarity is correct to prevent damage, etc.

Otherwise, burst, damage may occur.

•While power is on or for some time after power-off, do not touch

the inverter as it is hot and you may get burnt.

CAUTION

•Do not install or operate the plug-in option if it is damaged or

has parts missing.

•Do not stand or rest heavy objects on the product.

•Check that the mounting orientation is correct.

•Prevent other conductive bodies such as screws and metal

fragments or other flammable substance such as oil from

entering the inverter.

CAUTION

•Before starting operation, confirm and adjust the parameters.

A failure to do so may cause some machines to make

unexpected motions.

WARNING

•Do not modify the equipment.

•Do not perform parts removal which is not instructed in this

manual. Doing so may lead to fault or damage of the inverter.

CAUTION

•When parameter clear or all parameter clear is performed,

reset the required parameters before starting operations.

Each parameter returns to the initial value.

•For prevention of damage due to static electricity, touch

nearby metal before touching this product to eliminate static

electricity from your body.

CAUTION

•Do not test the equipment with a megger (measure insulation

resistance).

CAUTION

•Treat as industrial waste.

All illustrations given in this manual may have been drawn with

covers or safety guards removed to provide in-depth

description. Before starting operation of the product, always

return the covers and guards into original positions as specified

and operate the equipment in accordance with the manual.

CONTENTS 

1PRE-OPERATION INSTRUCTIONS 1

1.1 Unpacking and Product Confirmation .............................................................................................1

1.1.1 Packing confirmation ...................................................................................................................................... 1

1.1.2 SERIAL number check ...................................................................................................................................2

1.1.3 Parts ...............................................................................................................................................................3

2INSTALLATION 4

2.1 Pre-Installation Instructions .............................................................................................................4

2.2 Installation Procedure .......................................................................................................................5

2.3 Switches .............................................................................................................................................7

2.4 Wiring..................................................................................................................................................9

2.5 Encoder Cable..................................................................................................................................13

2.6 Encoder.............................................................................................................................................15

2.7 Parameter for Encoder ....................................................................................................................16

3ORIENTATION CONTROL 18

3.1 Wiring Example ................................................................................................................................18

3.2 Terminals ..........................................................................................................................................20

3.3 Parameter List for Orientation Control ..........................................................................................22

3.4 Specifications...................................................................................................................................23

4ENCODER FEEDBACK CONTROL 24

4.1 Wiring Examples ..............................................................................................................................24

4.2 Terminals ..........................................................................................................................................25

4.3 Encoder Feedback Control Parameter List ...................................................................................26

5VECTOR CONTROL 28

5.1 Wiring Examples ..............................................................................................................................28

5.2 Terminals ..........................................................................................................................................32

5.3 Vector Control Extended Parameter List.......................................................................................33

5.4 Specifications...................................................................................................................................36

1PRE-OPERATION INSTRUCTIONS

1.1 Unpacking and Product Confirmation

Take the plug-in option out of the package, check the unit name, and confirm that the product is as you

ordered and intact.

This product is a plug-in option dedicated for the FR-A700 series.

1.1.1 Packing confirmation

Check the enclosed items.

Plug-in option

......................................... 1

Mounting screw (M3 ×6mm)

.............. 2 (Refer to page 5.)

Hex-head screw for option

mounting (5.5mm)

............... 1 (Refer to page 5.)

5.5mm

PRE-OPERATION INSTRUCTIONS

1.1.2 SERIAL number check

The FR-A7AP can be used with the FR-A700 series having the following serial number or later. Check the

SERIAL number indicated on the inverter rating plate or package.

Model SERIAL (Serial No.) Model SERIAL (Serial No.)

FR-A720-0.4K/0.75K P5{{{{{{{ FR-A740-0.4K L5{{{{{{{

FR-A720-1.5K/2.2K Q5{{{{{{{ FR-A740-0.75K K5{{{{{{{

FR-A720-3.7K N5{{{{{{{ FR-A740-1.5K/2.2K J5{{{{{{{

FR-A720-5.5K to 11K L5{{{{{{{ FR-A740-3.7K H5{{{{{{{

FR-A720-15K to 22K M5{{{{{{{ FR-A740-5.5K/7.5K G5{{{{{{{

FR-A720-30K Q5{{{{{{{ FR-A740-11K to 22K F5{{{{{{{

FR-A720-37K M5{{{{{{{ FR-A740-30K to 55K E5{{{{{{{

FR-A720-45K L5{{{{{{{ FR-A740-75K/90K G5{{{{{{{

FR-A720-55K K5{{{{{{{ FR-A740-110K to 160K E5{{{{{{{

FR-A720-75K/90K E5{{{{{{{ FR-A740-185K to 500K C5{{{{{{{

Rating plate example

5{{{{{{{

Symbol Year Month Control number

SERIAL (Serial No.)

The SERIAL is made up of 1 version symbol, 2 numeric characters

or 1 alphabet letter and 2 numeric characters indicating year and

month, and 6 numeric characters indicating control number.

Month is indicated as 1 to 9, X (October), Y (November), and Z

(December).

PRE-OPERATION INSTRUCTIONS

1.1.3 Parts

Front view Rear view

Mounting

hole

Mounting

hole

Mounting

hole

Encoder specification selection switch (SW1)

Used to change the specification of encoder

(differential line driver/complementary).

Switch for manufacturer

setting (SW3)

Do not change from initially-

set status (1, 2:OFF ).

Terminating resistor selection

switch (SW2)

Switch ON/OFF of the internal

terminating resistor.

CON2 connector

Not used.

Terminal

block

Connector

Connect to the inverter

option connector.

Terminal layout

PA2

PB2

PZ2

PA1

PB1

PZ1

SW2

SW1

LED1

LED2

LED3

SW3

FR-A7AP

PIN and PO are

not used.

(Refer to page 5.)

(Refer to page 7.)

2INSTALLATION

2.1 Pre-Installation Instructions

Make sure that the input power of the inverter is off.

CAUTION

With input power on, do not install or remove the plug-in option. Otherwise, the inverter and

plug-in option may be damaged.

INSTALLATION

2.2 Installation Procedure

1) Remove the inverter front cover.

2) Mount the hex-head screw for option

mounting into the inverter screw hole (on

earth plate). (size 5.5mm, tightening

torque 0.56N⋅m to 0.75N⋅m)

3) Securely fit the connector of the plug-in

option to the inverter connector along the

guides.

4) Securely fix the both right and left sides

of the plug-in option to the inverter with

the accessory mounting screws. If the

screw holes do not line-up, the connector

may not have been plugged snugly.

Check for loose plugging.

REMARKS

After removing two screws on the right and left places, remove the plug-in option.

(When the plug-in option is mounted in the connector 3, it is easier to remove the plug-in option after removing a

control circuit terminal block.)

Mounting

screws

Inverter side

option

connector

Screw hole for

option mounting

Screw hole for

option mounting

(on earth plate)

Hex-head screw

for option mounting

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