Mitsubishi Electric FR-A7AP Bedienungsanleitung

INVERTER

Plug-in option

INSTRUCTION MANUAL

FR-A7AP

Orientation control

Encoder feedback control

Vector control

INSTALLATION

ORIENTATION CONTROL

ENCODER FEEDBACK CONTROL

PRE-OPERATION INSTRUCTIONS

VECTOR CONTROL

A-1

Thank you for choosing this Mitsubishi Inverter plug-in option.

This Instruction Manual gives handling information and

precautions for use of this equipment. Incorrect handling might

cause an unexpected fault. Before using the equipment, please

read this manual carefully to use the equipment to its optimum.

Please forward this manual to the end user.

1. Electric Shock Prevention

This section is specifically about

safety matters

Do not attempt to install, operate, maintain or inspect this

product until you have read through this Instruction Manual and

appended documents carefully and can use the equipment

correctly. Do not use this product until you have a full

knowledge of the equipment, safety information and

instructions.

In this Instruction Manual, the safety instruction levels are

classified into "WARNING" and "CAUTION".

Incorrect handling may cause

hazardous conditions, resulting in

death or severe injury.

Incorrect handling may cause

hazardous conditions, resulting in

medium or slight injury, or may cause

only material damage.

The level may even lead to a serious

consequence according to conditions. Both instruction levels

must be followed because these are important to personal

safety.

WARNING

CAUTION

SAFETY INSTRUCTIONS

WARNING

•While the inverter power is ON, do not open the front cover or

the wiring cover. Do not run the inverter with the front cover

or the wiring cover removed. Otherwise you may access the

exposed high voltage terminals or the charging part of the

circuitry and get an electric shock.

•Even if power is OFF, do not remove the front cover except for

wiring or periodic inspection. You may accidentally touch the

charged inverter circuits and get an electric shock.

•Before wiring or inspection, power must be switched OFF. To

confirm that, LED indication of the operation panel must be

checked. (It must be OFF.) Any person who is involved in

wiring or inspection shall wait for at least 10 minutes after the

power supply has been switched OFF and check that there

are no residual voltage using a tester or the like. The

capacitor is charged with high voltage for some time after

power OFF, and it is dangerous.

•Any person who is involved in wiring or inspection of this

equipment shall be fully competent to do the work.

•The plug-in option must be installed before wiring. Otherwise,

you may get an electric shock or be injured.

•Do not touch the plug-in option or handle the cables with wet

hands. Otherwise you may get an electric shock.

•Do not subject the cables to scratches, excessive stress,

heavy loads or pinching. Otherwise you may get an electric

shock.

A-2

2. Injury Prevention

3. Additional Instructions

Also the following points must be noted to prevent an accidental

failure, injury, electric shock, etc.

1) Transportation and mounting

2) Trial run

3) Usage

4) Maintenance, inspection and parts replacement

5) Disposal

6) General instruction

CAUTION

•The voltage applied to each terminal must be the ones

specified in the Instruction Manual. Otherwise burst, damage,

etc. may occur.

•The cables must be connected to the correct terminals.

Otherwise burst, damage, etc. may occur.

•Polarity must be correct. Otherwise burst, damage, etc. may

occur.

•While power is ON or for some time after power-OFF, do not

touch the inverter as they will be extremely hot. Doing so can

cause burns.

CAUTION

•Do not install or operate the plug-in option if it is damaged or

has parts missing.

•Do not stand or rest heavy objects on the product.

•The mounting orientation must be correct.

•Foreign conductive objects must be prevented from entering

the inverter. That includes screws and metal fragments or

other flammable substances such as oil.

CAUTION

•Before starting operation, each parameter must be confirmed

and adjusted. A failure to do so may cause some machines to

make unexpected motions.

WARNING

•Do not modify the equipment.

•Do not perform parts removal which is not instructed in this

manual. Doing so may lead to fault or damage of the inverter.

CAUTION

•

When parameter clear or all parameter clear is performed, the

required parameters must be set again before starting operations

because all parameters return to the initial value.

•For prevention of damage due to static electricity, nearby

metal must be touched before touching this product to

eliminate static electricity from your body.

CAUTION

•Do not test the equipment with a megger (measure insulation

resistance).

CAUTION

•This inverter plug-in option must be treated as industrial

waste.

Many of the diagrams and drawings in this Instruction Manual

show the inverter without a cover or partially open for

explanation. Never operate the inverter in this manner. The

cover must be reinstalled and the instructions in the inverter

manual must be followed when operating the inverter.

A-3

MEMO

⎯CONTENTS ⎯

1 PRE-OPERATION INSTRUCTIONS 1

1.1 Unpacking and Product Confirmation .............................................................................................1

1.1.1 Product confirmation.......................................................................................................................................1

1.1.2 SERIAL number check ...................................................................................................................................2

1.2 Parts....................................................................................................................................................3

2 INSTALLATION 4

2.1 Pre-installation instructions .............................................................................................................4

2.2 Installation procedure .......................................................................................................................5

2.3 Encoder Specifications/Terminating Resistor Switch....................................................................7

2.4 Wiring..................................................................................................................................................9

2.5 Encoder Cable..................................................................................................................................13

2.6 Encoder.............................................................................................................................................15

2.7 Parameter for Encoder ....................................................................................................................17

3 ORIENTATION CONTROL 19

3.1 Wiring Example ................................................................................................................................19

3.2 Terminals ..........................................................................................................................................21

3.3 Parameter List for Orientation Control ..........................................................................................24

3.4 Specifications...................................................................................................................................25

4 ENCODER FEEDBACK CONTROL 27

4.1 Wiring Examples ..............................................................................................................................27

4.2 Terminals ..........................................................................................................................................29

4.3 Encoder Feedback Control Parameter List ...................................................................................30

4.4 Specifications...................................................................................................................................30

5 VECTOR CONTROL 31

5.1 Wiring Examples ..............................................................................................................................31

5.2 Terminals ..........................................................................................................................................35

5.3 Vector Control Extended Parameter List.......................................................................................36

5.4 Specifications...................................................................................................................................39

1PRE-OPERATION INSTRUCTIONS

1.1 Unpacking and Product Confirmation

Take the plug-in option out of the package, check the product name, and confirm that the product is as you

ordered and intact.

This product is a plug-in option dedicated for the FR-A700/A701 series.

1.1.1 Product confirmation

Check the enclosed items.

Plug-in option

......................................... 1

Mounting screw (M3 ×6mm)

.............. 2 (Refer to page 5.)

Hex-head screw for option

mounting (5.5mm)

............... 1 (Refer to page 5.)

5.5mm

PRE-OPERATION INSTRUCTIONS

1.1.2 SERIAL number check

When you are using FR-A7AP with an FR-A700 series inverter, check the SERIAL number on the FR-

A700. The FR-A700 series inverters having the following SERIAL or later are compatible with FR-A7AP.

The SERIAL number is specified on the inverter rating plate or package.

Model SERIAL (Serial No.) Model SERIAL (Serial No.)

FR-A720-0.4K/0.75K P5{{{{{{{ FR-A740-0.4K L5{{{{{{{

FR-A720-1.5K/2.2K Q5{{{{{{{ FR-A740-0.75K K5{{{{{{{

FR-A720-3.7K N5{{{{{{{ FR-A740-1.5K/2.2K J5{{{{{{{

FR-A720-5.5K to 11K L5{{{{{{{ FR-A740-3.7K H5{{{{{{{

FR-A720-15K to 22K M5{{{{{{{ FR-A740-5.5K/7.5K G5{{{{{{{

FR-A720-30K Q5{{{{{{{ FR-A740-11K to 22K F5{{{{{{{

FR-A720-37K M5{{{{{{{ FR-A740-30K to 55K E5{{{{{{{

FR-A720-45K L5{{{{{{{ FR-A740-75K/90K G5{{{{{{{

FR-A720-55K K5{{{{{{{ FR-A740-110K to 160K E5{{{{{{{

FR-A720-75K/90K E5{{{{{{{ FR-A740-185K to 500K C5{{{{{{{

Rating plate example

5{{{{{{{

Symbol Year Month Control number

SERIAL (Serial No.)

The SERIAL consists of 1 version symbol, 2 numeric characters or

1 numeric character and 1 alphabet letter indicating year and

month, and 6 numeric characters indicating control number.

The last digit of the production year is indicated as the Year, and

the Month is indicated by 1 to 9, X (October), Y (November), or Z

(December.)

PRE-OPERATION INSTRUCTIONS

1.2 Parts

Front view Rear view

Mounting

hole

Mounting

hole

Mounting

hole

Encoder specification selection switch (SW1)

Used to change the specification of encoder

(differential line driver/complementary).

Switch for manufacturer

setting (SW3)

Do not change from initially-

set status (1, 2:OFF ).

Terminating resistor selection

switch (SW2)

Switch ON/OFF of the internal

terminating resistor.

CON2 connector

Not used.

Terminal

block

Connector

Connect to the inverter

option connector.

Terminal layout

PA2

PB2

PZ2

PA1

PB1

PZ1

SW2

SW1

LED1

LED2

LED3

SW3

FR-A7AP

PIN and PO are

not used.

(Refer to page 5.)

(Refer to page 7.)

2INSTALLATION

2.1 Pre-installation instructions

Make sure that the input power of the inverter is OFF.

CAUTION

With input power ON, do not install or remove the plug-in option. Otherwise, the inverter and

plug-in option may be damaged.

Static electricity in your body must be discharged before you touch the product. Otherwise the

product may be damaged.

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