Mitsubishi Electric FR-A8NCE Bedienungsanleitung

FR-A8NCE INSTRUCTION MANUAL

INVERTER

PRE-OPERATION INSTRUCTIONS 1

INSTALLATION 2

WIRING 3

INVERTER SETTING 4

FUNCTION OVERVIEW 5

I/O SIGNAL LIST 6

DETAILS OF I/O SIGNALS 7

PROGRAMMING EXAMPLES 8

INVERTER

Plug-in option

INSTRUCTION MANUAL

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

FR-A8NCE

Network

communication function

IB(NA)-0600509ENG-C(1802) MEE Printed in Japan Specifications subject to change without notice.

Thank you for choosing this Mitsubishi Electric inverter plug-in option.

This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected

fault. Before using this product, read all relevant instruction manuals carefully to ensure proper use.

Please forward this Instruction Manual to the end user.

Electric shock prevention

Injury prevention

Safety instructions

Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and appended documents

carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions. In this

Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only

material damage.

Note that even the level may lead to a serious consequence depending on conditions. Be sure to follow the

instructions of both levels as they are critical to personnel safety.

WARNING

Do not remove the front cover or the wiring cover of the inverter while the inverter power is ON. Do not operate the inverter with any cover or wiring cover removed,

as accidental contact with exposed high-voltage terminals and internal components may occur, resulting in an electrical shock.

Even if power is OFF, do not remove the front cover of the inverter except for wiring or periodic inspection as you may accidentally touch the charged circuits and

get an electric shock.

Before wiring or inspection, check that the display of the inverter operation panel is OFF. Any person who is involved in wiring or inspection shall wait for 10 minutes

or longer after power OFF and check that there are no residual voltage using a tester or the like. The capacitor is charged with high voltage for some time after

power OFF, and it is dangerous.

Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.

This product must be installed before wiring. Otherwise you may get an electric shock or be injured.

Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.

Do not touch this product or handle the cables with wet hands. Doing so may cause an electric shock.

CAUTION

The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise a burst, damage, etc. may occur.

The cables must be connected to the correct terminals. Otherwise a burst, damage, etc. may occur.

The polarity (+ and -) must be correct. Otherwise a burst, damage, etc. may occur.

While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause a burn.

WARNING

CAUTION

Additional instructions

The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric

shock.

CAUTION

Transportation and installation

Do not stand or place heavy objects on this product.

The installing orientation of this product must be correct.

Do not install or operate this product if it is damaged or has parts missing.

Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable substance such as oil.

If halogen-based materials (fluorine, chlorine, bromine, iodine, etc.), included in fumigants to sterilize or disinfect wooden packages, infiltrate into this product, the

product may be damaged. Prevent residual fumigant components from being infiltrated into the product when packaging, or use an alternative sterilization or

disinfection method (heat disinfection, etc.). Note that sterilization or disinfection of wooden package should also be performed before packing the product.

Test operation

Before starting operation, confirm or adjust the parameter settings. Failure to do so may cause some machines to make unexpected motions.

WARNING

Usage

Do not modify this product.

Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure or damage of this product.

CAUTION

Usage

As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the needed parameters for operation of the inverter and this

product must be set again before the operation is started.

To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product.

Maintenance, inspection and parts replacement

Do not carry out a megger (insulation resistance) test.

Disposal

This product must be treated as industrial waste.

General instruction

For clarity purpose, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards are properly

installed prior to starting operation.

─CONTENTS ─

1 PRE-OPERATION INSTRUCTIONS 6

1.1 Unpacking and product confirmation............................................................................................................................6

1.2 Parts..................................................................................................................................................................................7

1.3 CC-Link IE Field Network communication specifications ...........................................................................................9

2INSTALLATION 10

2.1 Pre-installation instructions .........................................................................................................................................10

2.2 Installation procedure ...................................................................................................................................................11

3WIRING 15

3.1 System configuration example.....................................................................................................................................15

3.2 Network configuration...................................................................................................................................................16

3.3 Network components ....................................................................................................................................................17

3.3.1 Connection cable ................................................................................................................................................................ 17

3.3.2 Hubs.................................................................................................................................................................................... 17

3.4 Wiring..............................................................................................................................................................................18

3.4.1 Ethernet cable connection .................................................................................................................................................. 18

3.4.2 Precautions ......................................................................................................................................................................... 20

4 INVERTER SETTING 23

4.1 Parameter list .................................................................................................................................................................23

4.2 Operation mode setting ................................................................................................................................................25

4.2.1 Operation mode switching and communication startup mode (Pr.79, Pr.340).................................................................... 25

4.3 Operation at communication error occurrence ..........................................................................................................28

4.3.1 Operation selection at communication error occurrence (Pr.500 to Pr.502, Pr.779) .......................................................... 28

4.3.2 Fault and measures ............................................................................................................................................................ 33

4.4 Inverter reset ..................................................................................................................................................................34

4.5 CC-Link IE Field Network function setting ..................................................................................................................36

4.5.1 Network number setting (Pr. 434) ....................................................................................................................................... 36

4.5.2 Station number setting (Pr. 435) ......................................................................................................................................... 36

4.5.3 Frequency command with sign (Pr. 541) ............................................................................................................................ 37

5 FUNCTION OVERVIEW 39

5.1 Output from the inverter through the network............................................................................................................39

5.2 Input to the inverter through the network ...................................................................................................................40

5.3 Cyclic transmission.......................................................................................................................................................41

5.3.1 Data flow and link device assignment................................................................................................................................. 41

6 I/O SIGNAL LIST 44

6.1 Remote I/O (64 points fixed) .........................................................................................................................................44

6.2 Remote register (128 words fixed) ...............................................................................................................................47

7 DETAILS OF I/O SIGNALS 53

7.1 Details of remote input and output signals.................................................................................................................53

7.1.1 Output signals (master module to inverter (FR-A8NCE)).................................................................................................... 53

7.1.2 Input signals (inverter (FR-A8NCE) to master module) ...................................................................................................... 56

7.2 Details of remote register .............................................................................................................................................58

7.2.1 Remote register (master module to inverter (FR-A8NCE))................................................................................................. 58

7.2.2 Remote register (inverter (FR-A8NCE) to master module)................................................................................................. 60

7.2.3 Instruction codes................................................................................................................................................................. 63

7.2.4 Monitor codes ..................................................................................................................................................................... 67

7.3 Torque command / torque limit through CC-Link IE Field Network

communication (only for the FR-A800 series) ............................................................................................................68

8 PROGRAMMING EXAMPLES 70

8.1 Programming example for reading the inverter status ..............................................................................................75

8.2 Programming example for setting the operation mode .............................................................................................76

8.3 Programming example for setting the operation commands....................................................................................77

8.4 Programming example for monitoring the output frequency....................................................................................78

8.5 Programming example for parameter reading............................................................................................................79

8.6 Programming example for parameter writing .............................................................................................................80

8.7 Programming example for setting the running frequency ........................................................................................81

8.8 Programming example for fault record reading .........................................................................................................83

8.9 Programming example for resetting the inverter at inverter error............................................................................84

8.10 Instructions ....................................................................................................................................................................85

APPENDIX 87

6PRE-OPERATION INSTRUCTIONS

1PRE-OPERATION INSTRUCTIONS

1.1 Unpacking and product confirmation

Take the product out of the package, check the product name, and confirm that the product is as you ordered and intact.

This product is a plug-in option made for the FR-A800/F800 series.

Product confirmation

Check the enclosed items.

NOTE

• ETHERNET is a registered trademark of Xerox Corporation in the United States.

Plug-in option

...................................... 1

Mounting screw

(M3 8 mm)

....... 3 (Refer to page 12.)

Spacer

....... 3 (Refer to page 12.)

Communication option

LED display cover

....... 1 (Refer to page 11.)

Earth plate

....... 1 (Refer to page 12.)

RUN D LINK

SD ERR

RD L.ERR

PRE-OPERATION INSTRUCTIONS 7

1.2 Parts

Symbol Name Description Refer

to page

a Mounting hole Used to fix this product to the inverter by inserting a mounting screw or a

spacer. 12

b Connector for communication (PORT 1) For an Ethernet cable which connects to the network. 18

c Connector for communication (PORT 2) For an Ethernet cable which connects to the network. 18

d Operation status indication LED Indicates operation/communication status of the inverter by turning ON or

blinking. 8

e Board mounted option connector Used to connect this product to the option connector on the inverter. 12

RUN D LINK

SD ERR

RD L.ERR

Front view Rear view

(e)

(a)

(d)

(a)

(b)(c)

(a)

8PRE-OPERATION INSTRUCTIONS

Operation status LEDs

 Also lit in no-communication state.

 This LED indicates a communication break between the master station and FR-A8NCE (due to cable disconnection or breakage, power-

OFF of the master power supply, or reset, etc.)

LED name Description ON OFF

RUN Operation status Normal operation (normal 5 V internal

voltage)  Hardware failure

SD Transmission status Data transmitting No data transmitting

RD Reception status Data receiving No data receiving

D LINK Cyclic communication status Cyclic transmitting No cyclic transmitting or disconnected

ERR Node failure status  Node failure Normal operation

L.ERR Link error Received data error Received data normal

SD ERR

L.ERRRD

D LINK

RUN

PRE-OPERATION INSTRUCTIONS 9

1.3 CC-Link IE Field Network communication specifications

Item Description

Type Inverter plug-in option type, RJ-45 connector connection method

Power supply Supplied from the inverter

Transmission speed 1 Gbps

Communication method Token passing

Number of units

connected

120 units max. (64 units when all stations are inverters handling 128-word transmissions.)

Different devices can be connected together.

Maximum distance

between nodes 100 m

Maximum number of

branches No upper limit within the same Ethernet system

Topology Line, star, ring, or a combination of line and star

Connection cable

Ethernet cable

(IEEE 802.3 1000BASE-T compliant cable or ANSI/TIA/EIA-568-B (Category 5e) compliant shielded 4-pair

branched cable)

Connector Shielded RJ-45

Node type Intelligent device station Maximum cyclic size (of one node)

RX 64 bits

RY 64 bits

RWr 128 words

RWw 128 words

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