Mitsubishi Electric FR-E8AXY E KIT Bedienungsanleitung

FR-E8AXY E KIT INSTRUCTION MANUAL

INVERTER

PRE-OPERATION INSTRUCTIONS 1

INSTALLATION 2

CONTROL CIRCUIT INPUT SIGNAL 3

CONTROL CIRCUIT OUTPUT SIGNAL 4

INVERTER

Plug-in option

INSTRUCTION MANUAL

INVERTER

HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN

FR-E8AXY E KIT

Additional control circuit

input/output

IB(NA)-0600998ENG-A(2306) MEE Printed in Japan Specifications subject to change without notice.

Safety instructions

Thank you for choosing this Mitsubishi Electric inverter plug-in option.

This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected

fault. Before using this product, read all relevant instruction manuals carefully to ensure proper use.

Please forward this Instruction Manual to the end user.

Electric Shock Prevention

Injury Prevention

WARNING

Do not remove the front cover or the wiring cover while the power of the inverter is ON, and do not run the inverter with the front cover or the

wiring cover removed. Otherwise you may access the exposed high voltage terminals or the charging part of the circuitry and get an electric

shock.

Do not remove the inverter front cover even if the power supply is disconnected. The only exception for this would be when performing wiring

and periodic inspection. You may accidentally touch the charged inverter circuits and get an electric shock.

Before wiring or inspection, LED indication of the inverter unit operation panel must be switched OFF. Any person who is involved in wiring or

inspection shall wait for at least 10 minutes after the power supply has been switched OFF and check that there is no residual voltage using

a tester or the like. For some time after the power-OFF, a high voltage remains in the smoothing capacitor, and it is dangerous.

Any person who is involved in wiring or inspection of this product shall be fully competent to do the work.

The plug-in option must be installed before wiring. Otherwise you may get an electric shock or be injured.

Do not touch the plug-in option or handle the cables with wet hands. Doing so may cause an electric shock.

Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock.

CAUTION

The voltage applied to each terminal must be the ones specified in the Instruction Manual. Otherwise an explosion or damage may occur.

The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur.

The polarity (+ and -) must be correct. Otherwise an explosion or damage may occur.

While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause burns.

WARNING Incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material

damage.

Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and supplementary

documents carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and

instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION".

CAUTION

Note that even the level may lead to a serious consequence depending on conditions. Be sure to follow the

instructions of both levels as they are critical to personnel safety.

CAUTION

Additional Instructions

The following instructions must be also followed. If the product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock.

CAUTION

Transportation and installation

Do not install or operate the plug-in option if it is damaged or has parts missing.

Do not stand or rest heavy objects on the product.

Ensure the mounting orientation of this product is correct.

Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or other flammable

substance such as oil.

If halogens (including fluorine, chlorine, bromine, and iodine) contained in fumigants for wood packages enter this product, the product may

be damaged. Prevent the entry of fumigant residuals or use an alternative method such as heat disinfection. Note that sterilization or

disinfection of wood packages should be performed before packing the product.

Trial run

Before starting operation, each parameter must be confirmed and adjusted. A failure to do so may cause some machines to make

unexpected motions.

WARNING

Usage

Do not modify the equipment.

Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to failure or damage of the

product.

CAUTION

Usage

As all parameters return to their initial values after the Parameter clear or All parameter clear is performed, the parameters must be set again

as required before the operation is started.

Static electricity in your body must be discharged before you touch the product.

Maintenance, inspection and parts replacement

Do not carry out a megger (insulation resistance) test.

Disposal

This product must be treated as industrial waste.

General instruction

For clarity, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards

are properly installed prior to starting operation.

— CONTENTS —

Safety instructions 1

1 PRE-OPERATION INSTRUCTIONS 5

1.1 Unpacking and checking the product............................................................................................................................5

1.1.1 Product confirmation ............................................................................................................................................................. 5

1.1.2 Checking the SERIAL number of the inverter ....................................................................................................................... 6

1.2 Component names ..........................................................................................................................................................7

1.2.1 Checking the SERIAL number of the plug-in option ............................................................................................................. 8

1.3 Specifications ..................................................................................................................................................................9

2 INSTALLATION 11

2.1 Pre-installation instructions .........................................................................................................................................11

2.2 Installation procedure ...................................................................................................................................................11

2.3 Wiring..............................................................................................................................................................................19

3 CONTROL CIRCUIT INPUT SIGNAL 23

3.1 Digital input ....................................................................................................................................................................23

3.1.1 Connection example ........................................................................................................................................................... 23

3.1.2 Terminals ............................................................................................................................................................................ 24

3.1.3 Control logic (sink/source) change...................................................................................................................................... 25

3.1.4 Digital input function parameter list..................................................................................................................................... 27

3.2 Analog input...................................................................................................................................................................28

3.2.1 Connection example ........................................................................................................................................................... 28

3.2.2 Terminals ............................................................................................................................................................................ 29

3.2.3 Analog input selection......................................................................................................................................................... 30

3.2.4 Analog input terminal (terminal 1) function assignment ...................................................................................................... 33

3.2.5 Analog input compensation................................................................................................................................................. 36

3.2.6 Frequency setting voltage bias and gain ............................................................................................................................ 41

3.2.7 Setting the torque limit level................................................................................................................................................ 48

3.2.8 Torque setting voltage bias and gain .................................................................................................................................. 52

3.2.9 Response level of analog input and noise elimination ........................................................................................................ 58

3.3 Frequency setting using pulse train input ..................................................................................................................59

4 CONTROL CIRCUIT OUTPUT SIGNAL 65

4.1 Digital output..................................................................................................................................................................65

4.1.1 Connection example ........................................................................................................................................................... 65

4.1.2 Terminals ............................................................................................................................................................................ 66

4.1.3 Digital output function parameter list................................................................................................................................... 67

4.1.4 Parameter setting................................................................................................................................................................ 67

4.2 Analog output ................................................................................................................................................................69

4.2.1 Connection example ........................................................................................................................................................... 69

4.2.2 Terminals ............................................................................................................................................................................ 70

4.2.3 Extended analog output function parameter list.................................................................................................................. 71

4.2.4 Adjustment procedure......................................................................................................................................................... 72

4.2.5 Precautions ......................................................................................................................................................................... 76

REVISIONS 78

PRE-OPERATION INSTRUCTIONS 5

1PRE-OPERATION INSTRUCTIONS

1.1 Unpacking and checking the product

Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact.

This product is a plug-in option made for the FR-E800 series inverters.

1.1.1 Product confirmation

Check the enclosed items.

Plug-in option: 1 Mounting screw (M3 8

mm): 2

(Refer to page 12, page

14.)

Junction connector: 1

(Refer to page 12, page

14.)

Option small cover: 1

(Refer to page 14.)

Front cover for plug-in

option: 1

(Refer to page 12, page

14.)

Recessed neck screw

(M3 × 7): 1

(Refer to page 12, page

14.)

Straight spacer: 1

(Refer to page 12, page

14.)

L-shaped spacer: 1

(Refer to page 12, page

14.)

Hexagon spacer: 2

(Refer to page 12, page

14.)

6PRE-OPERATION INSTRUCTIONS

1.1.2 Checking the SERIAL number of the inverter

The FR-E8AXY can be used with the models of inverters listed below which have the following SERIAL number. Check the

SERIAL number indicated on the inverter rating plate or package.

NOTE

• The inverter firmware can be updated by using Firmware Update Tool of FR Configurator2. Even for an inverter which has a

SERIAL number earlier than the above, the FR-E8AXY can be used by updating the inverter firmware to version 12 or later.

For details on firmware update, refer to the FR Configurator2 Instruction Manual.

Model Country of origin indication SERIAL number

Standard model

Ethernet model

Safety communication model

MADE in Japan  237  or later

MADE in China  238  or later

The SERIAL consists of two symbols, three

characters indicating the production year and month,

and six characters indicating the control number.

The last two digits of the production year is indicated

as the Year, and the Month is indicated by 1 to 9, X

(October), Y (November), or Z (December).

□□ ○○ ○ ○○○○○○

Symbol Year Month Control number

SERIAL

number

Country

of origin

,1387;;;;;

02'(/)5(.

287387;;;;;

6(5,$/;;;;;;;;;;;

0$'(,1;;;;;

Rating plate example

PRE-OPERATION INSTRUCTIONS 7

1.2 Component names

Symbol Name Description Refer to

page

a Mounting hole Used to fix this product to the inverter by inserting a mounting screw or a spacer. 11

b Terminal block Connected to the device to input the signal to the inverter, and the device to

receive the signal from the inverter. 19

cBoard mounted option

connector

Connected to the junction connector, which is connected to the option connector

on the inverter. 11

Front view Rear view

(a)

(c)

(a)

(b)

24V

S/S

AM1

8PRE-OPERATION INSTRUCTIONS

1.2.1 Checking the SERIAL number of the plug-in option

SERIAL

□ ○ ○ ○○○

Symbol Year Month Control number

SERIAL

The SERIAL consists of one symbol, two characters

indicating the production year and month, and three

characters indicating the control number.

The last digit of the production year is indicated as

the Year, and the Month is indicated by 1 to 9, X

(October), Y (November), or Z (December).

PRE-OPERATION INSTRUCTIONS 9

1.3 Specifications

Input signal

Digital input

Pulse train input

Analog input

Item Description

Number of terminals 7

Rated specification

Input resistance: 4.7 kΩ

Voltage when contacts are open: 21 to 26 VDC

Current when contacts are short-circuited: 4 to 6 mADC

Item Description

Number of terminals 1 (dual purpose with one digital input terminal)

Rated specification

Input resistance: 2 kΩ

Current when contacts are short-circuited: 8 to 13 mADC

Maximum input pulse: 100k pulses/s

Item Description

Number of terminals 1

Rated specification

0 to ±10 VDC

Input resistance: 10 to 11 kΩ

Permissible maximum voltage: ±20 VDC

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