Mitsubishi Electric FR-ABR-(H)0.4K Bedienungsanleitung

TRANSISTORIZED INVERTER

INSTRUCTION MANUAL

FR-ABR-(H)0.4K to 15K

HIGH-DUTY BRAKE RESISTOR

FR-ABR_UL.book 1 ページ２００４年３月１６日　火曜日　午後３時５５分

A-1

Thank you for choosing the Mitsubishi transistorized inverter option

unit.

This instruction manual gives handling information and precautions for

use of this equipment.

Incorrect handling might cause an unexpected fault. Before using the

equipment, please read this manual carefully to use the equipment to

its optimum.

Please forward this instruction manual to the end user.

1. Electric Shock Prevention

Safety Instructions

Do not attempt to install, operate, maintain or inspect this product

until you have read through this instruction manual and appended

documents carefully and can use the equipment correctly.

Do not use this product until you have a full knowledge of the

equipment, safety information and instructions.

In this manual, the safety instruction levels are classified into

"WARNING" and "CAUTION".

Denotes that incorrect handling may cause

hazardous conditions, resulting in death or

severe injury.

Denotes that incorrect handling may cause

hazardous conditions, resulting in medium or

slight injury, or may cause physical damage only.

Note that even the level may lead to a serious

consequence under some circumstances. Please follow the

instructions of both levels as they are important to personnel safety.

SAFETY INSTRUCTIONS

WARNING

•Before starting wiring or inspection, switch power off, wait for

more than 10 minutes, and check for no residual voltage with a

meter etc.

•Any person who is involved in the wiring or inspection of this

equipment should be fully competent to do the work.

WARNING

CAUTION

FR-ABR_UL.book 1 ページ２００４年３月１６日　火曜日　午後３時５５分

A-2

2. Fire Prevention

3. Injury Prevention

4. Additional Instructions

Also note the following points to prevent an accidental failure, injury,

electric shock, etc.:

(1) Transportation and installation

(2) Usage

(3) Disposal

(4) General instructions

CAUTION

•Mount the brake resistor on a non-combustible surface. Installing

it directly on or near a combustible surface could cause a fire.

•Use the alarm signal to switch power off. A failure to do so can

overheat the brake resistor due to a brake transistor failure etc.,

causing a fire.

CAUTION

•Ensure that the cables are connected to the correct terminals.

Otherwise, damage, etc. may occur.

•While power is on or for some time after power-off, do not touch

the brake resistor as it is hot. Touching it can cause burns.

CAUTION

•Transport products in a correct manner according to their weights.

Not doing so can cause injury.

•Install the product in a place secure enough to withstand its weight

according to the instruction manual.

WARNING

•Do not modify the equipment.

CAUTION

•Dispose of this product as general industrial waste.

Many of the diagrams and drawings in this instruction manual show

the inverter without a cover, or partially open. Never run the inverter

like this. Always replace the cover and follow the instruction manual

when operating the inverter.

FR-ABR_UL.book 2 ページ２００４年３月１６日　火曜日　午後３時５５分

A-3

INSTALLATION INSTRUCTIONS FOR COMPLIANCE WITH UL

Install the FR-ABR brake resistors as follows:

•The resistor may be mounted horizontally or vertically, depending on a

suitable surface location.

•When the resistor is mounted externally to the enclosure housing the

inverter, install a solid Type 1 enclosure at least 8 times the volume size

of the resistor that incorporates mesh or perforated steel type ventilation

openings at each end of the resistor. Note, the vent openings shall not be

greater than 10 mm diameter.

•Secure the enclosure to a non-combustible surface only, such as metal or

concrete.

•Mount the resistor inside the Type 1 enclosure and wire it in accordance

with the NEC for North America installations or any other local codes.

Note, when the resistor and inverter are mounted together within a suitable

enclosure, the mesh covering is not required. Please take care that the

Inverter unit / resistor internal enclosure ambient does not exceed 50 deg. C.

Enclosure surface presents a possible burn hazard. After installation, the

following marking in minimum 3 mm (1/8 in.) sized lettering shall be provided

on the enclosure where visible:

CAUTION : HOT SURFACE. TO REDUCE RISK OF BURN - DO NOT TOUCH.

FR-ABR_UL.book 3 ページ２００４年３月１６日　火曜日　午後３時５５分

1. UNPACKING AND CHECKING THE MODEL AND

APPLICABLE INVERTERS

Take the brake resistor out of the package and confirm that the product is

as you ordered and intact.

The FR-ABR Series brake resistors are a UL Listed Accessory for use

only with the following inverter models:

High-Duty Brake Resistor Model Applicable Inverter Models

200V Class

FR-ABR-0.4K

FR-A520-0.4K(-**)

FR-E520-0.4K(C)(-**), FR-E520S-0.4K(-**),

FR-E510W-0.4K(-**)

FR-A024-0.4K(-**)

FR-S520E-0.4K(-**)

FR-ABR-0.75K

FR-A520-0.75K(-**)

FR-E520-0.75K(C)(-**), FR-E520S-0.75K(-**),

FR-E510W-0.75K(-**)

FR-A024-0.75K(-**)

FR-S520E-0.75K(-**)

FR-ABR-2.2K

FR-A520-1.5K(-**), FR-A520-2.2K(-**)

FR-E520-1.5K(C)(-**), FR-E520-2.2K(C)(-**)

FR-V520-1.5K(-**), FR-V520-2.2K(-**)

FR-A024-1.5K(-**), FR-A024-2.2K(-**)

FR-S520E-1.5K(-**), FR-S520E-2.2K(-**)

FR-ABR-3.7K

FR-A520-3.7K(-**)

FR-E520-3.7K(C)(-**)

FR-V520-3.7K(-**)

FR-A024-3.7K(-**)

FR-S520E-3.7K(-**)

FR-ABR-5.5K

FR-A520-5.5K(-**)

FR-E520-5.5K(C)(-**)

FR-V520-5.5K(-**)

FR-ABR-7.5K

FR-A520-7.5K(-**)

FR-E520-7.5K(C)(-**)

FR-V520-7.5K(-**)

FR-ABR-11K FR-V520-11K(-**)

FR-ABR-15K FR-V520-15K(-**)

Note : ** indicates alpha numeric combination.

FR-ABR_UL.book 1 ページ２００４年３月１６日　火曜日　午後３時５５分

400V Class

FR-ABR-H0.4K

FR-A540-0.4K(-**)

FR-E540-0.4K(C)(-**)

FR-A044-0.4K(-**)

FR-ABR-H0.75K

FR-A540-0.75K(-**)

FR-E540-0.75K(C)(-**)

FR-A044-0.75K(-**)

FR-ABR-H1.5K

FR-A540-1.5K(-**)

FR-E540-1.5K(C)(-**)

FR-V540-1.5K(-**)

FR-A044-1.5K(-**)

FR-ABR-H2.2K

FR-A540-2.2K(-**)

FR-E540-2.2K(C)(-**)

FR-V540-2.2K(-**)

FR-A044-2.2K(-**)

FR-ABR-H3.7K

FR-A540-3.7K(-**)

FR-E540-3.7K(C)(-**)

FR-V540-3.7K(-**)

FR-A044-3.7K(-**)

FR-ABR-H5.5K

FR-A540-5.5K(-**)

FR-E540-5.5K(C)(-**)

FR-V540-5.5K(-**)

FR-ABR-H7.5K

FR-A540-7.5K(-**)

FR-E540-7.5K(C)(-**)

FR-V540-7.5K(-**)

FR-ABR-H11K FR-V540-11K(-**)

FR-ABR-H15K FR-V540-15K(-**)

Note : ** indicates alpha numeric combination.

High-Duty Brake Resistor Model Applicable Inverter Models

FR-ABR_UL.book 2 ページ２００４年３月１６日　火曜日　午後３時５５分

2. GENERAL INSTRUCTIONS FOR INSTALLATION

(If you need to meet UL requirement refer to page A-3)

•Never mount the resistor near wood, paper or any other combustible

material. Doing so can cause a fire.

•To prevent burns, do not install the resistor in a place where it is readily

accessible. If it is easily accessible, mount in a well-ventilated

enclosure (e.g. punched metal), suitable for the environment.

•Mount the resistor carefully so that the leads do not come from the top

of the resistor.

•Avoid contact with the resistor when running the leads of the resistor

and any other wiring.

Install the resistor in a place with good heat dissipation. The reason for

this is that the surface temperature of the resistor may exceed 360°C in

an operation pattern where the resistor is used frequently.

To increase the heat dissipation effect, we recommend you to install the

resistor on a metal surface outside the enclosure.

Provide an enclosure with good

heat dissipation to prevent

hazards such as burns.

Use a cooling fan

if required.

High-duty brake resistor

How to Install the Resistor

Leave at least 3cm

Interval between resistors Installed

High-duty brake resistor

No contact with

the resistor

Orientation of installed resisto

Other wiring

FR-ABR_UL.book 3 ページ２００４年３月１６日　火曜日　午後３時５５分

3. INSTRUCTIONS FOR WIRING

When the regenerative brake transistor is damaged, the wiring sequence

as shown in the following diagrams is recommended to prevent

overheating and burnout of the brake resistor.

•Remove the link from across the PR-PX terminals of the inverter. (*1)

This disables (switches off) the built-in brake resistor. (Refer to the

instruction manual of the inverter for details.)

Note that the built-in brake resistor need not be removed. The leads of

the built-in brake resistor need not be disconnected from the terminals.

*1 When you use the FR-E500 series inverter, the FR-V500 series-7.5K or more

inverter and the FR-A500 series-11K or more inverter, you need not remove the

jumper since that inverter does not have the PX terminals. (Refer to the

instruction manual of the inverter.)

*2 For the 400V class power supply, install a voltage-reducing transformer.

*3 When using the (H)11K or 15K, install a thermal relay.

Refer to the following table for the thermal relay model number and to the

following diagram for connection.

Capacity Thermal relay (OCR) Contact Rating

11K/15K TH-N20CXHZ-11A AC110V 5A,

AC220V 2A

(AC11 class)

DC110V 0.5A,

DC220V 0.25A

(DC11 class)

H11K/H15K TH-N20CXHZ-6.6A

T(*2)

OFF

Power

Supply

Inverter

Disconnect jumper. (*1)

High-duty brake resisto

(FR-ABR)

Thermal relay

(OCR)(*3)

OCR

Contact

MC Inverter

T(*2)

Disconnect jumper. (*1)

High-duty brake resisto

(FR-ABR)

Thermal relay

(OCR)(*3)

OFF

OCR

Contact

Power

Supply

To the inverter

P terminal

To the ABR

TH-N20

1/L15/L3

2/T16/T3

FR-ABR_UL.book 4 ページ２００４年３月１６日　火曜日　午後３時５５分

•Connect the leads of the high-duty brake resistor to the P and PR

terminals of the inverter. When using the 15K inverter, connect two

high-duty brake resistors (18Ω) in parallel. When using the H15K

inverter, connect two high-duty brake resistors (18Ω) in series using the

terminal block enclosed.

•If the resistor lead length is not sufficient to reach the inverter terminals,

additional lead wire, sized as noted below and not exceeding 5 m in

length, may be used. Installation shall be in accordance with the North

American or Canadian Electrical Code.

4. INSTRUCTIONS FOR USE

•Setting of inverter parameters

1) The parameter setting method varies with the inverter series.

Refer to the instruction manual of the inverter.

CAUTION

1. The high-duty brake resistor cannot be used with a brake

unit, high power factor converter, power return converter,

built-in brake etc.

2. Twist the leads of the high-duty brake resistor when increas-

ing their length 2m or more. (The wire size used should be

minimum 14 AWG (2.1mm2)).

Note that even the twisted leads cannot be made longer than

5m. Doing so can cause an inverter failure.

3. The FR-ABR-(H)11K, 15K can not be used with the FR-A500

series.

To the inverter PR terminal

Terminal block

enclosed

FR-ABR-H15K brake resistor

To the inverter P terminal

(To the thermal relay T3terminal.)

FR-ABR_UL.book 5 ページ２００４年３月１６日　火曜日　午後３時５５分

5. SPECIFICATIONS

1) Permissible duty and torque

* The permissible duty represents the braking capability including the motor

loss.The actual duty of the resistor is slightly lower than that.

6. OUTLINE DIMENSIONS

FR-ABR-0.4K to 7.5K, H0.4K to H7.5K

*1 Used for 1.5K and 2.2K.

Item FR-ABR- (200V Class) FR-ABR-H (400V Class)

0.4K 0.75K 2.2K 3.7K 5.5K 7.5K 11K 15K 0.4K 0.75K 1.5K 2.2K 3.7K 5.5K 7.5K 11K 15K

Braking

torque 150% 5s 100% 5s 100% 5s

Permissib

le duty* 10%ED 6%ED 10%ED 6%ED

Brake Resistor Model

Dimensions (Unit: mm) Resistance

(Ω)

Crimping Terminal

(Unit: mm)

W W1W2D H A1A2

B d B1d1

200V Class

FR-ABR-0.4K 140 125 100 40 21 200

7.0 4.3 7.0 4.3

FR-ABR-0.75K 215 200 175 40 21 100

FR-ABR-2.2K*1240 225 200 50 26 60

FR-ABR-3.7K 215 200 175 61 33 40

FR-ABR-5.5K 335 320 295 61 33 25 9.5 5.3 9.5 5.3

FR-ABR-7.5K 400 385 360 80 40 20

400V Class

FR-ABR-H0.4K 115 100 75 40 21 1200

7.0 4.3 7.0 4.3

FR-ABR-H0.75K 140 125 100 40 21 700

FR-ABR-H1.5K 215 200 175 40 21 350

FR-ABR-H2.2K 240 225 200 50 26 250

FR-ABR-H3.7K 215 200 175 61 33 150

FR-ABR-H5.5K 335 320 295 61 33 110 9.5 5.3 9.5 5.3

FR-ABR-H7.5K 400 385 360 80 40 75

5.3

500

2.5

Glass-braided cable

2.0mm

white

FR-ABR_UL.book 6 ページ２００４年３月１６日　火曜日　午後３時５５分

Dieses Handbuch passt für folgende Modelle

Inhaltsverzeichnis

Andere Mitsubishi Electric Wechselrichter Handbücher

Mitsubishi Electric

Mitsubishi Electric FR-A7AR E Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-D700-SC-EC Stücklistenhandbuch

Mitsubishi Electric

Mitsubishi Electric FR-A8AX Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-A8AC Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-E5NC Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric fr-e700 series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric 800 Series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric 700 Series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric fr-e700 series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-D700 Series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-A7NC E kit-SC Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric A800 Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric 800 Series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-A700 Series Merkblatt

Mitsubishi Electric

Mitsubishi Electric FR-E8TR Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-A802-P Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-A700-A1 Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FR-A700 Series Merkblatt

Mitsubishi Electric

Mitsubishi Electric FR-A8APR Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric 800 Series Montageanleitung

Mitsubishi Electric

Mitsubishi Electric 800 Series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric 700 Series Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric FX-1PG Bedienungsanleitung

Mitsubishi Electric

Mitsubishi Electric 800 Series Bedienungsanleitung

Beliebte Wechselrichter Handbücher anderer Marken

Fourgroup

Fourgroup Easy Bedienungsanleitung

Velleman

Velleman PI300M Bedienungsanleitung

Sungrow

Sungrow SG350HX-US Bedienungsanleitung

WilTec

WilTec 61897 Bedienungsanleitung

SMA

SMA SUNNY BOY STORAGE 2.5 Bedienungsanleitung

Simplicity

Simplicity LANDLORD 316 Bedienungsanleitung

Santak

Santak SMAX 3000 Bedienungsanleitung

ATON

ATON RA.Store-3 Bedienungsanleitung

ZIEHL-ABEGG

ZIEHL-ABEGG FXET4AMQ Bedienungsanleitung

Tektronix

Tektronix CFG250 Bedienungsanleitung

Champion

Champion 200989 Bedienungsanleitung

Vanner

Vanner 20-500 Series Bedienungsanleitung

GE GEP Bedienungsanleitung

MULTIQUIP

MULTIQUIP GDP-5H Leitfaden

Astrel Group

Astrel Group Power Reducer Kurzanleitung

GoWISE

GoWISE PS1007 Bedienungsanleitung

Promate

Promate PM13500D ES Bedienungsanleitung

Mastervolt

Mastervolt WHISPER 3.5M3000 RPM Bedienungsanleitung