Mitsubishi Electric FR-HEL-C75K Bedienungsanleitung

INVERTER

INSTRUCTION MANUAL

FR-HEL-C75K to C132K, C185K, C220K, C280K

DC Reactor

A-1

Thank you for choosing this Mitsubishi Inverter option.

This instruction manual gives handling information and precautions for use of this equipment.

Incorrect handling might cause an unexpected fault. Before using the equipment, please read

this manual carefully to use the equipment to its optimum.

Please forward this instruction manual to the end user.

1. Electric Shock Prevention

2. Fire Prevention

3. Injury Prevention

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect this product until you have read through

this instruction manual and appended documents carefully and can use the equipment

correctly. Do not use this product until you have a full knowledge of the equipment, safety

information and instructions.

In this instruction manual, the safety instruction levels are classified into "WARNING" and

"CAUTION".

Assumes that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Assumes that incorrect handling may cause hazardous conditions,

resulting in medium or slight injury, or may cause physical damage

only.

Note that even the level may lead to a serious consequence according to conditions.

Please follow the instructions of both levels because they are important to personnel safety.

WARNING

CAUTION

SAFETY INSTRUCTIONS

WARNING

Any person who is involved in the wiring

or inspection of this equipment should be

fully competent to do the work.

Always install the inverter before wiring.

Otherwise, you may get an electric shock

or be injured.

Do not touch the option with wet hands.

You may get an electric shock.

Do not subject the cables to scratches,

excessive stress, heavy loads or pinching.

Otherwise you may get an electric shock.

CAUTION

Mount the option to unflammable material.

Mounting it to or near combustible

material can cause a fire.

CAUTION

Apply only the voltage specified in the

instruction manual to each terminal.

Otherwise, burst, damage, etc. may occur.

Ensure that the cables are connected to

the correct terminals. Otherwise, burst,

damage, etc. may occur.

Always make sure that polarity is correct

to prevent damage, etc. Otherwise, burst,

damage may occur.

While power is on or for some time after

power-off, do not touch the option as it is

hot. Otherwise, you may get burnt.

A-2

4. Additional Instructions

Also note the following points to prevent an

accidental failure, injury, electric shock, etc.

Assumes that incorrect handling may cause

an accidental failure, injury, electric shock,

etc.

1) Transportation and installation

2) Trial run

3) Operation

4) Disposal

(5) General instruction

CAUTION

When carrying products, use correct lifting

gear to prevent injury. Special attention

must be paid to the edges of the product.

Do not install or operate the option unit if it

is damaged or has parts missing.

Do not stand or rest heavy objects on the

product.

Check that the mounting orientation is

correct.

Prevent other conductive bodies such as

screws and metal fragments or other

flammable substance such as oil from

entering the option.

As the option is a precision instrument, do

not drop or subject it to impact.

Use the inverter under the following

environmental conditions. Otherwise, the

inverter may be damaged.

*1 Temperature applicable for a short time,

e.g. in transit.

If halogen-based materials (fluorine,

chlorine, bromine, iodine, etc.) infiltrate into

a Mitsubishi product, the product will be

damaged. Halogen-based materials are

often included in fumigant, which is used to

sterilize or disinfest wooden packages.

When packaging, prevent residual fumigant

components from being infiltrated into

Mitsubishi products, or use an alternative

sterilization or disinfection method (heat

disinfection, etc.) for packaging.

Sterilization of disinfection of wooden

package should also be performed before

packaging the product.

Environment

Surrounding

air

temperature

-10°C to 50°C

(non-freezing)

Ambient

humidity

90% RH or less

(non-condensing)

Storage

temperature -20°C to 65°C *1

Atmosphere

Indoors (free from

corrosive gas, flammable

gas, oil mist, dust and dirt)

Altitude/

vibration

Maximum 1000m above sea

level 5.9m/s

or less

at 10 to

55Hz (directions of X, Y, Z

axes)

CAUTION

Before starting operation, confirm and

adjust the parameters. A failure to do so

may cause some machines to make

unexpected motions.

WARNING

Do not modify the equipment.

Do not perform parts removal which is not

instructed in this manual. Doing so may

lead to fault or damage of the inverter.

CAUTION

Treat as industrial waste.

All illustrations given in this manual may

have been drawn with covers or safety

guards removed to provide in-depth

description. Before starting operation of the

product, always return the covers and

guards into original positions as specified

and operate the equipment in accordance

with the manual.

Contents

1 Product Checking............................................................................ 2

2 Installation ....................................................................................... 2

3 Wiring ............................................................................................... 3

4 Cable Size and Crimping Terminal ................................................ 4

5 Specifications .................................................................................. 5

6 Outline Dimension Drawings ......................................................... 5

APPENDIX.............................................................................................. 8

Product Checking

ENGLISH

1Product Checking

(1) Unpack the option unit, and ensure that the product received is as you

ordered and it is intact.

(2) Make sure that the package includes all accessories.

2Installation

(1) Install the reactor horizontally according to the environment conditions

specified on page 5. Installing the reactor in an unspecified direction will

damage the rector.

(2) Take full caution not to make the surrounding air temperature higher than

the permissible value (-10°C to +50°C). In addition, as the reactor itself

generates heat, leave sufficient clearance around it. (Independent of the

installation direction of the reactor, 10 cm or more for the above and

below, 5 cm or more for the right and left)

DC reactor

(FR-HEL-C) ................... 1

DC REACTOR

FR-HEL-C

FR-HEL- C K

XXXXXXXXXXX

SERIAL

MITSUBISHI ELECTRIC CORPORATION

MODEL

Applied motor capacity (kW)

Applied Power Supply Voltage

Symbol

C 600V class

ᾔᾛᾔᾛᾔᾒᾔᾒᾣᾡᾘᾒ

ᾜᾘᾜᾘᾣᾢᾤᾑᾘᾣᾢᾤᾑᾘᾢᾗᾘᾗᾘ

5cm or

10cm or

Wiring

3Wiring

(1) When using the inverter equipped with a jumper across terminals P1 and

P, remove the jumper and connect the reactor across terminals P1 and

Minimize the connection cable between the reactor and inverter so that the

length is within 5m. (For the size of the cable, refer to page 4)

When using the inverter equipped with a jumper across terminals P1 and

P, remove the jumper. Otherwise, the reactor will not exhibit its

performance.

(2) Make selection according to the applied motor capacity. (When the

inverter capacity is larger than the motor capacity, make selection

according to the motor capacity.)

(3) Securely earth (ground) the reactor using the earth (ground) terminal.

CAUTION

1. Do not perform wiring while power is on and the inverter is

running.

2. Any person who is involved in the wiring of this equipment

should be fully competent to do the work.

3. Since high-voltage is applied to the inverter terminals P1, P and

N, fully make sure that the input power is off and the voltage

across terminals P and N is not exceeding 50VDC before

performing wiring.

4. Provide isolation treatment to avoid contact of terminals.

3-phase AC

power supply

MCCB

R/L1

S/L2

T/L3

Motor

P1 P

P/+ N/-

FR-HEL-C

Inverter

When using the inverter equipped with

a jumper across terminals P1 and P,

remove the jumper. The connection cable

should be 5m maximum.

Cable Size and Crimping Terminal

ENGLISH

4Cable Size and Crimping Terminal

Refer to page 3 for the wiring of terminals P and P1 and the earthing cable.

* Torque value (reference value) for the iron bolts with the 4.6 strength rating. Use the tightening

torque recommended for the applied bolt.

Model

P, P 1 Earth (ground) cable

Terminal

bolt size

Tightening

torque*

Nm

Crimping

terminal

AWG/

MCM

Crimping

terminal

AWG/

MCM

FR-HEL-C75K M10 26.5 60-10 1/0 38-6 1

FR-HEL-C90K M10 26.5 70-10 2/0 38-6 1

FR-HEL-C110K M10 26.5 80-10 3/0 38-6 1

FR-HEL-C132K M12 46.1 100-12 4/0 38-6 1

FR-HEL-C185K M12 46.1 150-12 300 38-6 1

FR-HEL-C220K M12 46.1 100-12 2×4/0 60-6 1/0

FR-HEL-C280K M12 46.1 150-12 2×300 100-8 4/0

Specifications

5Specifications

*1 The power factor is calculated on the assumption that the power impedance is 1%. The

value changes according to the power supply capacity and power impedance. The load is

calculated using the fundamental current specified in JEM-TR201 as 100%.

The value is 94.4% when calculated with 1 power factor for the fundamental wave

according to the Architectural Standard Specifications (Electrical Installation) (2013

revision) supervised by the Ministry of Land, Infrastructure, Transport and Tourism of

Japan.

6Outline Dimension Drawings

FR-HEL-C75K

Power factor improving effect *1

Power supply power factor approx. 93%(94.4%)

(at 100% load)

Power specifications Three-phase 525 to 600VAC 60Hz

Environment

Surrounding air

temperature -10°C to + 50°C (non-freezing)

Ambient humidity 90%RH or less (non-condensing)

Storage temperature -20°C to + 65°C (non-freezing)

Atmosphere Indoors (free from corrosive gas, flammable gas, oil

mist, dust and dirt)

Altitude/vibration Max.1000m above sea level 5.9m/s2or less

4-installation hole

(for M6 screw)

Earth (ground) terminal

(for M6 screw)

P1, P

2-terminal

(for M10 bolt)

Rating plate

320±10

295

140±2

120

Within 185

Model Motor capacity Mass (kg)

FR-HEL-C75K 75kW 16 Unit (mm)

Outline Dimension Drawings

ENGLISH

FR-HEL-C90K to C132K

(for S screw)

4-installation hole

(for S1 screw)

Earth (ground) terminal

Rating plate

(for φbolt)

P1 P

P1, P

H 10

2 Within D

2-terminal

Model Motor

capacity WW1 HH1 D S S1 Mass

(kg)

FR-HEL-C90K 90kW 150 130 340 310 190 M6 M6 M10 20

FR-HEL-C110K 110kW 23

FR-HEL-C132K 132kW 175 150 405 370 195 M8 M12 24

Unit (mm)

Outline Dimension Drawings

FR-HEL-C185K, C220K, C280K

Earth (ground) terminal

(for S1 screw)

Rating plate

2-M8 eye nut

* Remove the eye nut after installation of the product.

4-installation hole

(for S screw) Within D

2-terminal (for φbolt)

H 10

W 2

Model

Motor

capacity

WW1 HH1 D S S1 

Mass

(kg)

FR-HEL-C185K

185kW 175 150 405 370 240 M8 M6 M12

FR-HEL-C220K

220kW 33

FR-HEL-C280K 280

kW 190 165 440 400 250 M8

Unit (mm)

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