Morse 185AM Bedienungsanleitung

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

CONTENTS

Page

Receiving Procedures. . . . . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3

Operating Instructions. . . . . . . . . . . . . . . . . . . . 4

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 4

Parts List and Diagram. . . . . . . . . . . . . . . . . . 5 - 6

Operator’s Manual

for Morse Kontrol-Karrier

with Spark Resistant Parts

Model 185AM

Serial number 0613 to ____ (MMYY)

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use

or damage from accident or abuse. Motors and other purchased

parts carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyande󰀩ciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

Review the Material Safety Data Sheet(s) for the material(s) in

the drum(s) and take all necessary precautions. Safety shoes,

work gloves, hard hat and other personal protective devices are

recommended.

Prior to initial use, inspect all moving parts. Perform necessary

load test, inspections, operator training, etc.

[email protected] 103 kuhn Rd.

Syracuse, NY, 13208 U.S.A.

morsedrum.com (315) 437-8475

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0613 to ____ (MMYY)

morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

WARNING - Kontrol-Karriers are designed to handle one drum of the types listed at the top of page

3. Machine Description. DO NOT attempt to handle any other type of drum or object.

WARNING - DO NOT exceed the weight capacity of 800 Lb. (363 kg).

WARNING - DO NOT operate damaged or malfunctioning unit, or a unit with missing parts.

WARNING - DO NOT lift people or suspend loads over people. Stay clear of suspended loads.

WARNING - DO NOT lift loads higher than necessary.

WARNING - DO NOT leave suspended loads unattended.

WARNING - DO NOT remove or obscure warning labels.

WARNING -DONOToperatewithoutrsthavingreadandunderstoodoperatingmanual.

WARNING - DO NOT make alterations or modify the unit. Under no circumstances should any

modicationsbemadetotheMorsemachinerywithoutfactoryauthorization.Anymodicationsmay

voidthewarranty.Thismachinewasdesignedtoperformaspecicjobandalterationsmayresultin

injury to operator or machine.

WARNING - Wear safety shoes with non-slip soles and hard toe protection.

CAUTION: DONOTallowdrumtoimpactonoor,ground,etc.

WARNING: This product can expose you to chemicals including cobalt, titanium dioxide, and 2-methylimidazole,

which are known to the State of California to cause cancer, and bisphenol-A, which is known to the State of

California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0613 to ____ (MMYY)

morsedrum.com

Machine Description

Model 185AM Kontrol-Karrier is designed to lift, transport, and dispense

aribbed55-gallon(210liter)steelorberdrum22”to23.5”(56to59.7

cm) in diameter. The maximum full-drum capacity is 800 Lb. (363 kg).

The capacity is derated to 500 Lb. (227 kg) for a half-full drum. The

half-full rating is based on the tilt mechanism’s capacity for handling an

unbalanced bottom-heavy drum.

Options

A smaller diameter drum can be handled with the correct size 55/30M•

Series Diameter Adaptor installed (see Diameter Adaptor literature).

The• Bracket Assembly (Kit # 4556M-P) is required to handle

aplasticdrumwithoutatoprim(seegure2.1).Itisalso

recommendedtomoresecurelyhandleaberdrum.Youcanuse

theBracketAssemblywitha55-gallonplastic,steelorberdrum.

The brace at top and bottom of the drum prevent it from slipping

lengthwaysthroughthedrumholder.Itadjustsforadrum31”to39”

tall.

The• Top Rim Clamp (Kit # 4560M-P) grips the upper rim of your

drumtopreventitfromslippingthroughthedrumholder(seegure

2.2). To handle a 55-gallon plastic drum with top rim, you must install

either the Bracket Assembly or the Top Rim Clamp. You can use

theTopRimClampwitha55-gallonplastic,steelorberdrumwith

suitable top rim. Figure 2.2

Plastic drum being lifted

with Kit # 4560M-P Top

Rim Clamp Assembly

installed.

Figure 2.1

Plastic drum being lifted

with Kit # 4556M-P Bracket

Assembly installed.

Important

Please read all instructions thoroughly before attempting to operate1.

your new Morse drum handler.

When loading, unloading, operating, or maintaining your MORSE2.

drum handler, always use care and good judgment. Maintain secure

footingandarmhold.Keephandsandlooseclothingawayfrom

all moving parts. Never allow anyone to be below any part of a raised

drum handler or drum. Read operating instructions and review the

pictures in the sales brochure before operation.

The185Seriesarea“Group1structuralandmechanical”below-3.

the-hook lifting device which are covered by the American National

Standard ASME B30.20. The user should comply with all aspects of

this standard.

MORStopTM Tilt-Brake

Kit#3900-P

Kit for customer to install

Tilt-Brake on EXISTING

manual tilt drum handler.

Automatically holds

drum tilt angle until you

move it.

Hand Crank or Hand Wheel

Replace standard pull chain to turn drum

9”(22.9cm)Hand

Crank

Kit # 1460M-P

16”(40.6cm)

diameter

Hand Wheel with

speed knob

Kit#2690M-P

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0613 to ____ (MMYY)

morsedrum.com

Operating Instructions

StartwithKontrol-Karrierontheoor.Lowerhoistandengage1.

hoist hook to lift Kontrol-Karrier.

RaisehoisttoliftKontrol-Karrierclearofoorandtransportit2.

to the drum.

Suspend Kontrol-Karrier at a height which aligns drum saddle3.

with center of drum.

With cinch chain (item 112) hanging freely, swing the ratchet4.

hinge plate to open position, push Kontrol-Karrier against

drum so that saddle will encircle drum.

Secure the drum: drape the cinch chain (item 112) across5.

the face of the drum and engage a link into the slot in the

ratchet (shown right). Turn the ratchet clockwise to tighten

chain. If the chain doesn’t cinch tightly on the drum, lift the

pawl (item 103) to loosen and release the chain and try again

withadi󰀨erentlinkinthenotch.Firmhandpressureonthe

ratchethandleshouldtightenthechainsu󰀩cientlytoholdthe

drum. DO NOT use mechanical aids such as a pipe to extend

handle for extra leverage.

Raise hoist and position drum at pouring station.6.

Pour the drum by pulling on the pull chain (item 11) and7.

rotating the drum to a suitable pouring angle. For best control

of drum pouring angle, pay out one side of the chain loop

while pulling in the other side, thus being able to hold back the

drum rotation. The chain lock on the bottom of the power arm

can be used to prevent drum rotation. To do so, crisscross

the chain and insert in each slot of the chain lock. If the drum

handler is equipped with the MORStop Tilt-Brake, there is no

need to hold tension on both sides of the chain loop. Braking

is immediate and self actuating, without additional steps by

the operator. To add the MORStop Tilt-Brake to your drum

handler,orderpart#3900-Pforaeldinstallationkit.

After pouring is completed, rotate drum back to vertical8.

positionandlowerhoisttoreturndrumtooor.

To remove drum: Pull ratchet handle clockwise to relieve9.

pressure on ratchet teeth. Lift pawl handle (item 103) to

release teeth engagement and rotate ratchet to loosen chain

and allow its removal from notch.

Maintenance

Periodic inspection for the general condition of structural and

mechanicalcomponentsisimperativeforsafeande󰀩cient

operation.

Lubricate gear teeth and roller chain.1.

Clean and oil ratchet, pawl and other moving parts2.

periodically. Clean and lubricate more often in environments

wheredust,dirtorotherforeignparticleswille󰀨ectthe

performance of moving parts.

Periodically inspect all moving parts, framework, drum holder3.

and contact areas for signs of wear, fatigue, or loosening.

Tighten, adjust, or replace parts as necessary to prevent

failure and maintain proper function.

Worn or damaged parts must be properly replaced with the4.

correct, genuine Morse parts.

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0613 to ____ (MMYY)

morsedrum.com

ITEM QTY. PART # DESCRIPTION

1 1 5000M-P SADDLE ASM, MORCINCH, MOR, SR

2 1 4494M-P OVERHEAD YOKE WELD, 185AM MOR

3 2 55-P WASHER, 3/4 SAE FL 1-1/2 OD

4* 2 64-P ROLL PIN, 3/16 X 1-1/4

5* 2 19-P BEARING,3/4”IDX2-1/2”

6 1 4497B-P IDLER ARM W/BRG, 185A & HD MOR

7 2 4602-P CAP, 2 X 2, PLASTIC

8 1 5585-P CLEVIS PIN, GROOVE 3/4 X 2.813

9* 1 3M-P TRIANGLE W/ TUBE & BOLTS, SR

10* 1 1-P CHAIN WHEEL #1-1/2 W/ GUIDE SR

11* 1 2435-P CHAIN, PULL, BRASS, 1/0, 12’

12 1 15-P COLLAR,3/4”ID

13* 1 7-P BEARING,3/4”IDX1-1/2”

14 2 1411-P SPACER, SHAFT W/ 12T SPROCKET

15* 1 5135-P SHAFT, 12T SPROCKET & SPACER

16 1 795-P LINK, MASTER, #35 CHAIN

ITEM QTY. PART # DESCRIPTION

17* 1 735-P KEY,WOODRUFF,SIZE9,ASA606

18* 1 14-P GEAR, PINION, 7 TOOTH

19* 1 13-P SPROCKET#3536T,3/4”BORE

20* 1 12-P CHAIN, ROLLER, #35 W/ M LINK

21 1 4473-P SPACER, SPUR GEAR, MOR

22* 1 23-P GEAR,SPUR,72T,1”HOLE

23 1 29-P SPACER,SPURGEAR.15”

24 2 4370-P SHCS, 3/8-16 X 1-3/8

25 2 1169-P NUT, 3/8-16 REV HEX LOCK

26* 1 18-P BEARING,1”IDX2-1/2”

27 1 16-P COLLAR,1”ID

28 1 4235-P CAP, PLASTIC, DRIVE SHAFT

29 2 4481-P SCREW, 8-18 X 5/8 FH SQUARE SS

30 1 4285-P COVER SET, 30:1 GEARS, REG

31 1 5330-P SNAP RING, EXT, HD, .078, 3/4"

* Recommended spare parts.

The Specialist In Drum Handling Equipment

Model 185AM

Kontrol-Karrier with Spark Resistant Parts

Operator’s Manual for Morse Model 185AM Kontrol-Karrier with Spark Resistant Parts

Serial number 0613 to ____ (MMYY)

morsedrum.com

ITEM QTY. PART # DESCRIPTION

101* 1 4214AM-P RATCHET HINGE CPT, MOR, SR

103 1 168-P PAWL, WITH DRILLED HOLE

104 1 4409-P GRIP,HANDLE7/8”X4-3/4”RED

106 1 169-P SPRING, PAWL

107 1 170-P SCREW, 3/8 DIA X 5/8 SHOULDER

108 1 1296-P HHCS, 1/4-20 X 7-1/2 GR5

109 11297-P NUT, 1/4-20 REV HEX LOCK

ITEM QTY. PART # DESCRIPTION

110 1 1634-P NUT, 5/16-18 WHIZ LOCK

111* 1 4172SP-P PIN, S.P., CINCH CHAIN, 5000-P

112* 1 4408-P CHAIN,CINCH,9/32SS,38LINK

113* 1 4414-P COVER, CINCH CHAIN, FLEX PVC

114 1 4710-P PIN, BOW TIE COTTER, MOR

115* 1 4744-P SNAPRING,EXTERNAL,3/8”

* Recommended spare parts.

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