Morse 400A-60-114 Bedienungsanleitung

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

MORSE Mfg. Co., Inc. • 727 West Manlius Street • P.O. Box 518 • East Syracuse, NY 13057-0518

Phone: (315) 437-8475 • Fax: (315) 437-1029 • Email: [email protected] • Website: morsedrum.com

Contents

Page

Receiving Procedures. . . . . . . . . . . . . . . . . 1

Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2

Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4

Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts Lists and Diagrams. . . . . . . . . . . . . . . . 6 - 9

Receiving Procedures

Every Morse drum handler is inspected prior to shipping. However,

damage may be incurred during transit.

Check for visible damage. If you choose to accept damaged•

freight, always sign noting the damage on the Bill of

Lading.

Document the damage and have the truck driver sign. We•

recommend keeping a digital camera at your receiving dock

for this purpose.

Open packages expeditiously to check the condition of the•

goods. There is only a 24 hour window to notify the carrier

of any concealed damage.

Immediately• report all damage to the shipping company!

Then you may contact Morse for assistance with your

freight claim.

Morse Manufacturing will not be held responsible for any•

damaged freight that is not signed for as damaged.

Limited 2 Year Warranty

Morse drum handling equipment is guaranteed against defects in

workmanship or materials for two years when used properly within

its rated capacity. Warranty does not cover wear from normal use or

damage from accident or abuse. Motors and other purchased parts

carry the warranties of their manufacturers.

For warranty claims, contact your Morse Dealer to obtain a

return authorization number, and for return freight advice. Return

freight must be prepaid.

In all instances, liability is limited to the purchase price paid or to

repairing or replacing the product. Customer assumes liability for

anymodications,unauthorizedrepairsorpartssubstitution.

Operator’s Manual

for Morse Hydra-Lift Karrier

Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

Safety Information

While Morse Manufacturing Co. drum handling equipment is

engineeredforsafetyandefciency,ahighdegreeofresponsibility

must be placed upon the machine operator to follow safe practices,

based primarily on common sense, upon which true safety

depends.

Failure to follow the safety precautions in this manual can result in

personal injury or property damage. Observe the same precautions

as with similar machinery where carelessness in operating or

maintenance is hazardous to personnel. Carefully read the safety

precautions below and throughout this manual.

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

Safety Information (continued)

DANGER - Indicates a situation which, if not avoided, will result in serious injury or death.

This signal word is limited to the most extreme situations.

WARNING - Indicates a situation which, if not avoided, could result in serious injury or

death.

CAUTION - Indicates a situation which, if not avoided, can result in damage to the machine.

CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position

before transporting. The unit can become unstable when transporting with a raised load.

DANGER - Stay Clear of Power Lines. Keep well clear of power lines. Never approach a power line.

Current in a high voltage line may arc some distance from the wire to the steel framed, grounded

machine.

WARNING - The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page

3, under 2. Machine Description. DO NOT attempt to handle any other type of drum or object. DO

NOT exceed the weight capacity of 800 Lb.

WARNING -LevelFloorsOnly.Foroperationonlyonclean,leveloorsofsuitablebearingcapacity.

Donotuseonslopedsurfaces,ramps,irregularordebrisstrewnoors.

WARNING -DoNotModifytheUnit.Undernocircumstancesshouldanymodicationsbemadeto

theMorsemachinery withoutfactoryauthorization. Anymodicationsmay voidthewarranty.This

machine was designed to perform a specic job and alterations may result in injury to operator or

machine.

WARNING -NoLooseFittingClothing.Wearclose-ttingclothingandsafetyequipmentappropriate

tothejob.Loosettingclothingmaybecomecaughtonthemachineryandcauseseverepersonal

injury.

WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous. Escaping hydraulic uid under

pressure can penetrate the skin, causing serious injury. Avoid the hazard by relieving pressure before

disconnectinghydrauliclines.Keephandsandbodyawayfrompinholesandnozzles,whichejectuid

under high pressure. Use a piece of cardboard to search for leaks. If an accident occurs, see a doctor

immediately and inform them of the nature of the accident.

CAUTION - Wear Safety Shoes. Wear safety shoes with non-slip soles and hard toe protection.

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

Machine Description

TheModel400A-60-114Hydra-LiftKarrierwillpouradrumupto60”high,measuredfromtheoortothelowestpointofahorizontaldrum.

It is designed to lift, transport, and dispense a ribbed 55-gallon steel drum 22.5” in diameter.

A smaller diameter drum can be handled with the correct size 55/30 Series Diameter Adaptor installed. See Diameter Adaptor•

literature.

A 55-gallon plastic drum can be handled if the unit is equipped with an Adjustable Bracket•

(Option HDPS) or Top Rim Clamp (Option HDRC). See plastic drum option manual.

The maximum full-drum capacity is 800 Lb. The capacity is derated to 500 Lb. for a half-full

drum. The half-full rating is based on the tilt mechanism’s capacity for handling an unbalanced

bottom-heavy drum.

Controls

The Morse Hydra-Lift Karrier is manually propelled and steered.

The hydraulic pump is powered by a vane type air motor. The air

motor is control by a momentary air valve located on the air motor.

Attach air supply to the air valve.

There are two functions for the operator to control (Figure 2.1):

1. LIFT and lower function for vertical positioning of the drum.

To raise the drum, hold the air valve handle in the on•

position and raise the LIFT handle. Release the two valve

handles when desired drum height is reached.

To lower the drum, push in the LOWER handle. Air motor•

is not needed.

2. TILT function to control the degree of rotation of the drum.

To tilt the drum forward for pouring, hold the air valve handle•

in the on position and raise the TILT handle. Release the

two valve handles when drum angle is reached.

To return the drum to vertical position, hold the air valve•

handle in the on position and push down on the TILT

handle.

Figure 2.1

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

WARNING - Watch Out for Pinch Points

Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.

Floor Lock

Thescrew-downoorlockislocatedonthebaseofthetower(gure

3.1).Turningtheoorlockclockwiseuntilitlocksinthedownposition

activatestheoorlock.Whentheoorlockisactivateditprevents

unwanted free wheeling of the unit. Floor conditions determine the

effectivenessoftheoorlock.Theoperatorshouldverifyitsholding

action before depending on it to hold.

Drum Holder Assembly

The drum holder assembly (or “saddle assembly”) is the component

on the Hydra-Lift Karrier that is intended to hold the drum. The

drum holder assembly is designed to secure a standard ribbed 55-

gallon steel drum around it’s middle using a cinch chain and ratchet

tightening system. The drum holder accepts accessories for handling

smaller diameter drums.

Operating Instructions

1.) Push the Hydra-Lift Karrier to the drum.

2.) Using the “LIFT” control as described in “Machine Description

- Controls” (page 3) , position the drum holder assembly with the

back band at the middle of the drum. (Figure 3.1). With the ratchet

plate swung open and the cinch chain hanging from the chain hook,

push the unit until the back band rests rmly against the drum.

Some adjustment to the tilt angle of the saddle may be necessary to

ensurebandtsushonthedrum.

3.) Attaching the drum:

Drape the chain across the front of the drum and engage a link into

the slot in the ratchet (Figure 3.2). Turn the ratchet clockwise to

tighten chain. If ratchet turns until the pawl is beyond the last ratchet

tooth, turn the ratchet back and slide the next link into the ratchet

slot and try tightening again. The chain must be held tightly against

the drum with the pawl engaged securely in the ratchet teeth.

4.)Operatetheliftfunctiontoliftdrumclearofoor.Rolltodispensing

location.NOTE:Donotallowthedrumtoimpactonoor,pouring

station, etc. or a spill or damage could occur.

Figure 3.1

Figure 3.2

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

CAUTION – Do Not Transport with Drum Raised. Always lower the drum holder to lowest position before transporting.

The unit can become unstable when transporting with a raised load.

5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page

3)toadjustthedrumattitude.Thisisespeciallyimportantwhenliftinganopendrum.Theoorlockshouldbeengagedwhiledispensing

/ draining.

6.)Whendispensingiscomplete,tiltdrumbacktouprightposition.Disengagetheoorlockandlowerthedrumtotransportingheight;

about6”offtheoor.

WARNING - Stay Clear of Raised Drum. NEVER allow anyone to be below any part of a raised drum handler or drum. Remain

behind the push handle while handling a drum.

WARNING – Do NOT Disengage the Cinch Chain When Drum is off the Ground. When the drum is in the upright position, lower

thedrumtotheoorbeforereleasingthecinchchain.

7.)Pushtheunittothedrumstorageareaandlowertotheoorinanuprightposition.Releasethecinchchainfromtheratchetbyapplying

pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other hand. Remove

the cinch chain link from the ratchet.

Maintenance

Periodicinspectionforthegeneralconditionofstructuralandmechanicalcomponentsisimperativeforsafeandefcientoperation.

Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or replace parts

as necessary to prevent failure and maintain proper function.

Inspectthe hydraulicsystemfor oildrips, hosedamage, orother signsofwear. Inspectthe leveland conditionof thehydraulicuid.

Replace any parts that show signs of wear.

Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom which

contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.

Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.

HydraulicpumpisshippedlledwithNocoPremiumplusautomatictransmissionuidd/m.Materialsafetydatasheet(msds)isavailable

online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil dte 24 or equivalent for indoor use

(Mobil dte 13 for outdoor use).

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

ITEM QTY. PART # DESCRIPTION

1 1 793-72-P OVERHEAD ASM, 72” PT

2 4 1521-P HHCS, 3/8-16 X 3 GR5

3 4 1166-P WASHER, 3/8 USS 1” OD

4 2 134-P LEG WELD, 400A-72, 60

5 2 704-P AXLE, 3/4”, USE WITH PUSH-ON

6 2 705-P CAP, HUB, PUSH-ON, 3/4”

7 2 87-P WHEEL, MORTUF, 8”, 3/4” BRG

8 3 64-P ROLL PIN, 3/16 X 1-1/4

9 7 17-P WASHER, 5/8 SAE FL 1-5/16 OD

10 2 3308-P CASTER, 4” SWIVEL, DBL RACE

11 8 491-P NUT, 5/16-18 REV HEX LOCK

12 3 138-P CLEVIS PIN 5/8 X 3”

13 4 1169-P NUT, 3/8-16 REV HEX LOCK

14 8 215-P HHCS, 5/16-18 X 5/8 GR2

15 2 765-P HYD FIT, MALE ELBOW, FLARE 400

16 1 781-P CYLINDER, 1.5 X 22.625”, SAE

17 2 136-P GRIP, HANDLE 7/8” X 4-3/4”

18 1 135-P ASM, TOWER, 400A-60, 72

19 1 3680-P KIT, PUMP MOUNT PLATE, PL

20 1 155-P HHCS, 3/8-16 X 2-1/2 GR2

21 1 3641-P U-BOLT, 3/8-16, 400 PUMP MOUNT

22 1 3643-P MOUNT PLATE, POWER PUMP

23 7 1474-P WASHER, 3/8 SPLIT LOCK

24 2 149-P NUT, 3/8-16 FIN HEX

25 1 1657-P HHCS, 3/8-16 X 3/4 GR2

26 1 1165-P NUT, 3/8-16 JAM

27 1 3689-P HYD HOSE ASM, 31”

28 1 345-P HYD FIT, MALE FLARE, 456, 82

31 4 1572-P HHCS, 3/8-16 X 1 GR2

32 1 M4507-P HYD POWER PACK, -110, -114

33 1 290-A-2P MOTOR, 2HP, AIR, 56C

34 1 332-P HYD FIT, PIPE NIPPLE 1/2 - 1/4

35 1 3634-P HYD FIT, PIPE PLUG, 1/4” HEX

36 1 3632-P VALVE, AIR MOTOR, 400, 500

37 2 1763-P HYD HOSE ASM, 72 PT, 77”

* Recommended spare parts

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

Overhead Assembly (Part Number 793-72-P)

ITEM QTY. PART # DESCRIPTION

50 1 745A-P SADDLE ASM, A-HD, ‘88

51 * 1 726-P A RATCHET HINGE PLATE CPT 1/4”

52 * 1 1296-P HHCS, 1/4-20 X 7-1/2 GR5

53 * 1 1297-P NUT, 1/4-20 REV HEX LOCK

54 * 1 180-P CHAIN, CINCH, 3/16 ALLOY 33 LK

55 * 1 4081-P NUT, M8 ESNA, 8MM

56 * 1 4079-P HHCS, M8 X 60 MM GR5, 8MM

57 * 1 27-P SPUR GEAR W/ 1” SHAFT, HD TYPE

59 1 29-P SPACER, SPUR GEAR .15”

60 1 731-P A RATCHET HINGE PLATE ONLY 1/4 (Not Sold Separately)

61 1 165KIT-P KIT, RATCHET CHAIN TIGHTENER

62 1 168-P PAWL, WITH DRILLED HOLE

63 1 169-P PAWL SPRING

64 1 170-P SCREW, SHOULDER, 3/8 DIA X 5/8

65 1 710-P RETAINER, RATCHET PUSH NUT 3/4

66 1 165-P RATCHET, MALLEABLE, FOR SADDLE

67 1 136-P GRIP, HANDLE 7/8” X 4-3/4”

68 1 792-72-P OVERHEAD WELD, 72” PT

69 1 64-P ROLL PIN, 3/16 X 1-1/4

70 2 55-P WASHER, 3/4 SAE FL 1-1/2 OD

71 * 1 735-P KEY, WOODRUFF, SIZE 9, ASA606

72 * 1 14-P GEAR, PINION, 7 TOOTH

73 * 1 12-P CHAIN, ROLLER, #35 W/ M LINK

74 1 795-P LINK, MASTER, #35 CHAIN

75 * 1 13-P SPROCKET #35 36T, 3/4” BORE

76 * 1 1116-P SPROCKET #35 17T, 1” BORE

77 4 1657-P HHCS, 3/8-16 X 3/4 GR2

78 4 1474-P WASHER, 3/8 SPLIT LOCK

79 * 1 2656-P KEY, SQUARE, 1/4 X 1”

80 2 2120-P HYD FIT, MALE CONNECTOR, 400

81 1 351-P MOTOR, HYDRAULIC HYD, 400, 456

82 * 1 7-P BEARING, 3/4” ID X 1-1/2”

83 * 2 18-P BEARING, 1” ID X 2-1/2”

84 * 2 736-P KEY, WOODRUFF, SIZE 15, ASA808

85 1 15-P COLLAR, 3/4” ID

86 * 1 30-P SPROCKET #40D 16T, 1” BORE

87 * 1 31-P CHAIN, ROLLER, #40D W/ M. LINK

88 1 796-P LINK, MASTER, #40D CHAIN

89 * 1 32-P SPROCKET #40D 32T, 1” BORE

* Recommended spare parts.

The Specialist In Drum Handling Equipment

Model # 400A-60-114

Hydra-Lift, 60”, Air Power Lift & Tilt

Operator’s Manual for Morse Forklift-Karrier Model 400A-60-114

Serial Number 0103 to 0309 (MMYY)

www.morsedrum.com

Overhead Assembly (Part Number 793-72-P)

ITEM QTY. PART # DESCRIPTION

90 1 1049-P KIT, SQ COVER, 400 PT

91 1 1772-P COVER HALF SQ, 1 HOLE, 400 PT

92 1 1755-P COVER HALF SQ, NO HOLES 400 PT

93 * 9 193-P SCREW, TEK, 12-14 X 3/4, 3 PT

* Recommended spare parts.

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