Mountz DPC Touch V2 Bedienungsanleitung

mountztorque.com – 1080 N 11th St – San Jose CA 95112

DPC$Touch$

V2$

OPERATION MANUAL

(Differences VS DPC Version 1 highlighted in YELLOW)

mountztorque.com – 1080 N 11th St – San Jose CA 95112

IMPORTANT

The controller delivered with this

manual may be modified for specific needs.

In this case, please give us the controller serial number written on our shipping note or the

approximate controller delivery date when you will place an order for a new similar controller or for

spare parts.

In this way, you will be sure to get the required controller and/or spare parts.

WARNING

This information has to be kept in a location known to all users.

Each operator has to read carefully this instructions manual before installing,

using, and mending the product.

Be sure that the operator has understood usage recommendations and the meaning of signs put on

the product.

Most accidents could be avoided respecting this Instructions Manual. As a matter of fact, they were

created according to European laws and norms applied to the product.

In each case, please respect and follow national safety norms. Do not take off nor damage the

stickers or notifications put on the product and above all the details imposed by the law.

mountztorque.com – 1080 N 11th St – San Jose CA 95112

1. SUMMARY

2. SPECIFICATIONS ...................................................................................................................... 3

3. HARDWARE ............................................................................................................................. 4

3.1 Dimensions and mounting interface ..................................................................................... 4

3.2 Interface ports ....................................................................................................................... 5

4. GETTING STARTED ................................................................................................................... 6

5. MAIN MENU ............................................................................................................................ 6

6. JOB MANAGER ........................................................................................................................ 7

7. NEW JOB CREATION ................................................................................................................ 8

7.1 Fastening step creation ......................................................................................................... 9

6.1.1 Manual programming of fastening step: ............................................................................. 11

6.1.2 Automatic programming of fastening step: ......................................................................... 12

6.1.3 Smart tolerance detection feature: ..................................................................................... 12

7.2 Logical Input step creation .................................................................................................. 13

7.3 Logical Output step creation ............................................................................................... 14

7.4 Delay step creation .............................................................................................................. 15

7.5 Message step creation ........................................................................................................ 16

7.6 Job example ......................................................................................................................... 17

8. SETTINGS ............................................................................................................................... 18

8.1 Operating ............................................................................................................................ 18

8.2 Encoders .............................................................................................................................. 20

8.3 Inputs .................................................................................................................................. 22

8.4 Outputs ................................................................................................................................ 24

8.5 Network ............................................................................................................................... 25

8.6 Other ..................................................................................................................................... 3

9. OPERATING MODE .................................................................................................................. 4

10. ELECTRICAL WIRING ................................................................................................................ 5

10.1 Encoder’s port wiring scheme ............................................................................................... 5

10.2 RS232 port wiring scheme ..................................................................................................... 5

10.3 Inputs wiring scheme ............................................................................................................ 6

10.4 Outputs wiring scheme ......................................................................................................... 7

10.5 Connection Mountz low voltage tools BF, NF, LF and HF ...................................................... 8

10.6 Connection to Mountz current control MDC series .............................................................. 9

10.7 Connection of Atlas PF4000 ................................................................................................ 10

10.8 Connection of Stanley Alpha and Kappa tools .................................................................... 11

10.9 Automation equipment wiring example ............................................................................. 12

10.10 I/O port adaptor (DB44 à DB25 + DB9) wiring scheme ................................................. 13

11. Troubleshooting .................................................................................................................... 14

mountztorque.com – 1080 N 11th St – San Jose CA 95112

2. SPECIFICATIONS-

Spécifications

1. Input power

DC24V, 1A

AC 100-240V / DC 24V adaptor is provided

2. Dimensions

202(W) x 128(H) x 38(D) mm

3. Weight

0.55 kg

4. Screen

7” LCD Touch screen, 800 x 480 px

5. Graphical interface

Visualization of assembly process with graphical instructions

6. Inputs and Outputs 24V

12 inputs and 12 outputs with assignable functions

Logical I/O’s for workstation automation

7. Analog encoders

4 channels, 0...5V

8. Memory card

Removable SD card, 8Gb

9. Total jobs memory

255 jobs with open structure

10. Total positions memory

255 jobs x 80 steps x 50 positions per fastening step

max 999 positions in one job (counter limit)

11. Programming

Automatic and manual programming of a Fastening step

12. Positioning accuracy

0.09° for angular encoders

<0.5 mm for linear encoders

13. Positioning tolerance

Adjustable for each position and for each axis.

Smart tolerance detection feature.

14. Compatible tools

All tool with signals – electric or pneumatic.

Min required signals: «Fastening OK», «Tool Lock»

15. Communication

RS232 for bar code scanner and firmware upgrade

Ethernet

mountztorque.com – 1080 N 11th St – San Jose CA 95112

3. HARDWARE-

!"# $%&'()%*()+,(-+&*.(/%(0+%(/'12,3'+

Mounting plate with 4 x M3 screws is delivered with the controller as a standard accessory.

Weight of the controller: 0.55 kg

mountztorque.com – 1080 N 11th St – San Jose CA 95112

!"4 5(/'12,3'+6*1/)+

NOTE: ports shown in grey are disabled

I/O port adaptor

This adaptor is used to split I/O signals for tool interface and other automation equipment (see

Electric wiring chapter for the wiring scheme).

Ethernet port

I/O port DB44

Encoders

RS232

SD card

1:GX,GY,DO,GA

2:GX,GY,DO,GA

Power supply

USB mini-B port

USB-B port

mountztorque.com – 1080 N 11th St – San Jose CA 95112

4. GETTING-STARTED-

1. Connect power supply to the controller to turn it on. Normal booting time is about 2 sec. If

the controller is not booted, the last booting step indicates the problem (e.g. “Init SD Card…”

- missing or damaged SD card).

2. Controller is started automatically in operating mode. If default job is defined it will start

automatically.

3. Tap on the HOME button in order to access to the main menu screen. While not logged in,

JOB MANAGER and SETTINGS are not fully accessible.

4. To log into the system tap on the LOGIN button. Default factory password is “0”.

NOTE: if the password is “0”, there is no need to enter it, just press OK button directly.

5. MAIN-MENU-

The main screen provides access to the main menu with four buttons:

- Job manager

Provides access to the list of saved jobs and allows creation/modification of jobs. This menu

is partially locked while user is logged out.

- Operation mode

Provides access to the operating screen (normal work mode).

- Settings

Provides access to the controller settings. This button is locked while the user is logged out.

- Login/Logout

Allows logging into the system by entering the password to access and modify Job manager

and Settings.

mountztorque.com – 1080 N 11th St – San Jose CA 95112

6. JOB-MANAGER-

Job manager interface provides access to the list of saved jobs. It also allows to Edit or to Delete

saved jobs as well as to create new ones by pressing New button or by Copying an existing job.

Load button is used to load selected job into operating mode.

NOTE: a job can’t be loaded or renamed if it doesn’t contain any steps.

Each job has its sequential number (№). In order to change job number tap one more time on the

selected job and then change its position in the list by using Up and Down buttons.

For information purposes number of steps and screws in a job is displayed in corresponding line in

the list.

Home button provides access to the main menu screen.

Maximum number of jobs is 255.

NOTE: while not logged in, the only active buttons are Load and Home, other buttons are locked.

mountztorque.com – 1080 N 11th St – San Jose CA 95112

7. NEW-JOB-CREATION-

While in Job Manager screen, press NEW button. New job will be created and placed in the end of

the list. New job creation screen will be displayed automatically.

A job is represented by a sequence of steps. These steps can be organized in any order which

corresponds to the desired production sequence. There are 5 types of steps and each one of them

can be used multiple times if necessary.

- Fastening: this step contains fastening positions including information associated with these

positions (positioning tolerance, tightening program, tightening time, etc.)

- Logical In: this step is used to verify an input signal in order to pass to the next step (e.g.

signals from proximity sensors, buttons, etc.).

- Logical Out: this step is used to send an output signal(s) to manage automation equipment

on work station (e.g. activation of pneumatic valves, lights, etc.).

- Delay: this step allows to maintain the current state of I/O’s for specified time (e.g. a delay

required between receiving an input signal and sending an output signal, bar code,

confirmation).

- Message: this step is used to display a graphical or text message on the operating screen

during working cycle.

A job may contain up to 80 steps. The maximum number of positions in a single fastening step is 50.

In order to change sequence of steps in a job, tap one more time on the selected step and then

change its position in the list by using Up and Down buttons.

Created steps can be modified by using EDIT button or deleted by using DELETE button. COPY button

creates a copy of the selected step and inserts it in the end of the list.

Press SAVE button to save the job or CANCEL button to quit programming without saving changes.

Job index : 3

mountztorque.com – 1080 N 11th St – San Jose CA 95112

7"# 8,)/'(%(0+)/'6+31',/%*(+

NOTE: it is useful to define encoder’s reference point before creating a fastening step. See encoder’s

settings for more information.

While in Job creation screen, tap on FASTENING step button. The Fastening step creation screen will

appear.

Position Current field displays the number of position being programmed.

Position Saved field displays the total number of saved position in the fastening step being

programmed.

Position Manager Current channels fields display current values from analog encoders. Only active

channels are shown.

Position Manager Saved channels fields display saved values from analog encoders. Current values

are saved when Apply button is pressed or when Fastening OK signal is received.

Tolerance fields display tolerance values for analogue encoders to be applied for each encoder for

the current position. Tolerance values can be automatically detected by using Smart Tolerance

detection feature (please refer to corresponding chapter for more details).

Approaching area (orange):

Tool is disabled

OK zone (green):

tool can be enabled

Out of position area (red):

Tool is disabled

Screw

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