MQ Multiquip MVH408GH Bedienungsanleitung

OPERATION MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

SERIES

MODEL MVH408GH

REVERSIBLE PLATE COMPACTOR

(HONDA GX390UT2SMXC/GX390UT2SMC

GASOLINE ENGINES)

Revision #8 (06/01/20)

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PAGE 2 — MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20)

PROPOSITION 65 WARNING

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PAGE 4 — MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20)

TABLE OF CONTENTS

MVH408GH Reversible

Plate Compactor

Proposition 65 Warning ........................................... 2

Safety Information ............................................... 5–9

Speciﬁcations ........................................................ 10

Dimensions............................................................ 11

General Information............................................... 12

Components .................................................... 13–14

Basic Engine.......................................................... 15

Inspection ........................................................ 16–17

Startup............................................................. 18–19

Operation......................................................... 20–21

Maintenance.................................................... 22–28

Troubleshooting (Compactor) ................................ 29

Troubleshooting (Engine)................................. 30–31

NOTICE

Speciﬁcations and part numbers are subject to change

without notice.

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MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20) — PAGE 5

SAFETY INFORMATION

Do not operate or service the equipment before reading

the entire manual. Safety precautions should be followed

at all times when operating this equipment.

Failure to read and understand the safety

messages and operating instructions could

result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you

about potential hazards that could injure you or others.The

safety messages speciﬁcally address the level of exposure

to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION

or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,

COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

Potential hazards associated with the operation of this

equipment will be referenced with hazard symbols which

may appear throughout this manual in conjunction with

safety messages.

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PAGE 6 — MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20)

SAFETY INFORMATION

GENERAL SAFETY

CAUTION



NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,

hearing protection, steel-toed boots and other protective

devices required by the job or city and state regulations.



NEVER operate this equipment when not

feeling well due to fatigue, illness or when

under medication.



NEVER operate this equipment under the inﬂuence of

drugs or alcohol.



ALWAYS check the equipment for loosened threads or

bolts before starting.



DO NOT use the equipment for any purpose other than

its intended purposes or applications.



ALWAYS clear the work area of any debris, tools, etc.

that would constitute a hazard while the equipment is

in operation.

NOTICE



This equipment should only be operated by trained and

qualiﬁed personnel 18 years of age and older.



Whenever necessary, replace nameplate, operation and

safety decals when they become difﬁcult read.



Manufacturer does not assume responsibility for any

accident due to equipment modiﬁcations. Unauthorized

equipment modiﬁcation will void all warranties.

NEVER

use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest

ﬁre extinguisher.

ALWAYS know the location of the nearest

ﬁrst aid kit.

ALWAYS know the location of the nearest phone or

keep

a phone on the job site.

Also, know the phone numbers

of the nearest ambulance, doctor and

ﬁre department.

This information will be invaluable in the case of an

emergency.

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MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20) — PAGE 7

SAFETY INFORMATION

COMPACTOR SAFETY

DANGER



NEVER operate the equipment in an explosive

atmosphere or near combustible materials.An

explosion or ﬁre could result causing severe

bodily harm or even death.

WARNING



NEVER disconnect any emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury,

bodily harm or even death. Disconnection of any of these

devices will void all warranties.

CAUTION



NEVER lubricate components or attempt service on a

running machine.

NOTICE



ALWAYS keep the machine in proper running condition.



Fix damage to machine and replace any broken parts

immediately.



ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location

out of the reach of children and unauthorized personnel.

ENGINE SAFETY

DANGER



The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can

cause death if inhaled.



The engine of this equipment requires an adequate

free ﬂow of cooling air. NEVER operate this equipment

in any enclosed or narrow

area where free ﬂow of the

air is restricted. If the air

ﬂow is restricted it will cause

injury to people and property

and serious damage to the

equipment or engine.

MVH-306

WARNING

DO NOT

place hands or fingers inside engine

compartment when engine is running.

NEVER

operate the engine with heat shields or

guards removed.

Keep ﬁngers, hands hair and clothing away

from all moving parts to prevent injury.

DO NOT remove the radiator cap while the

engine is hot. High pressure boiling water will gush out

of the radiator and severely scald any persons in the

general area of the compactor.

DO NOT remove the coolant drain plug

while the engine is hot. Hot coolant will

gush out of the coolant tank and severely

scald any persons in the general area of

the compactor.

DO NOT

remove the engine oil drain plug while the

engine is hot. Hot oil will gush out of the oil tank and

severely scald any persons in the general area of the

compactor.

CAUTION

NEVER touch the hot exhaust manifold,

mufﬂer or cylinder. Allow these parts to cool

before servicing equipment.

NOTICE

NEVER

run engine without an air ﬁlter or with a dirty air

ﬁlter. Severe engine damage may occur. Service air ﬁlter

frequently to prevent engine malfunction.

NEVER tamper with the factory settings

of the engine or engine governor. Damage

to the engine or equipment can result

if operating in speed ranges above the

maximum allowable.

NEVER

tip the engine to extreme angles during lifting as

it may cause oil to gravitate into the cylinder head, making

the engine start difﬁcult.

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PAGE 8 — MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20)

SAFETY INFORMATION

FUEL SAFETY

DANGER

DO NOT add fuel to equipment if it is placed inside truck

bed with plastic liner. Possibility exists of explosion or

ﬁre due to static electricity.

DO NOT start the engine near spilled fuel or combustible

ﬂuids. Diesel fuel is extremely ﬂammable and its vapors

can cause an explosion if ignited.

ALWAYS refuel in a well-ventilated area, away from

sparks and open ﬂames.

ALWAYS use extreme caution when working with

ﬂammable liquids.

DO NOT ﬁll the fuel tank while the engine is running

or hot.

DO NOT overﬁll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

the ignition system.

Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and ﬂames.

NEVER use fuel as a cleaning agent.



DO NOT smoke around or near the

equipment. Fire or explosion could result

from fuel vapors or if fuel is spilled on a

hot engine.

MVH-306

BATTERY SAFETY (ELECTRIC START ONLY)

DANGER

DO NOT

drop the battery. There is a possibility that the

battery will explode.

DO NOT expose the battery to open ﬂames,

sparks, cigarettes, etc.The battery contains

combustible gases and liquids. If these

gases and liquids come into contact with a

ﬂame or spark, an explosion could occur.

WARNING

ALWAYS wear safety glasses when

handling the battery to avoid eye irritation.

The battery contains acids that can cause

injury to the eyes and skin.

Use well-insulated gloves when picking up

the battery.

ALWAYS

keep the battery charged. If the battery is not

charged, combustible gas will build up.

DO NOT

charge battery if frozen. Battery can explode.

When frozen, warm the battery to at least 61°F (16°C).

ALWAYS

recharge the battery in a well-ventilated

environment to avoid the risk of a dangerous concentration

of combustible gases.

If the battery liquid (dilute sulfuric acid)

comes into contact with clothing or skin,

rinse skin or clothing immediately with

plenty of water.



If the battery liquid (dilute sulfuric acid) comes into

contact with eyes

, rinse eyes immediately with plenty

of water and contact the nearest doctor or hospital to

seek medical attention.

CAUTION

ALWAYS disconnect the

NEGATIVE battery terminal

before performing service on the equipment.

ALWAYS

keep battery cables in good working condition.

Repair or replace all worn cables.

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MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20) — PAGE 9

SAFETY INFORMATION

TRANSPORTING SAFETY

CAUTION



NEVER allow any person or animal to stand underneath

the equipment while lifting.

NOTICE



Before lifting, make sure that the equipment parts (hook

and vibration insulator) are not damaged and screws are

not loose or missing.



Always make sure crane or liﬁtng device has been

properly secured to the lifting bail (hook) of the

equipment.



ALWAYS shutdown engine before transporting.



NEVER lift the equipment while the engine is running.



Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.



Use adequate lifting cable (wire or rope) of sufﬁcient

strength.



Use one point suspension hook and lift straight

upwards.



DO NOT lift machine to unnecessary heights.



ALWAYS tie down equipment during transport by

securing the equipment with rope.

ENVIRONMENTAL SAFETY/

DECOMMISSIONING

NOTICE

Decommissioning is a controlled process used to safely

retire a piece of equipment that is no longer serviceable.

If the equipment poses an unacceptable and unrepairable

safety risk due to wear or damage or is no longer cost

effective to maintain (beyond life-cycle reliability) and is to

be decommissioned (demolition and dismantlement),be

sure to follow rules below:



DO NOT pour waste or oil directly onto the ground, down

a drain or into any water source.



Contact your country's Department of

Public Works or recycling agency in your

area and arrange for proper disposal of

any electrical components, waste or oil

associated with this equipment.

When the life cycle of this equipment is over, remove

battery and bring to appropriate facility for lead

reclamation. Use safety precautions when handling

batteries that contain sulfuric acid.



When the life cycle of this equipment is over, it is

recommended that the trowel frame and all other metal

parts be sent to a recycling center.

Metal recycling involves the collection of metal from

discarded products and its transformation into raw

materials to use in manufacturing a new product.

Recyclers and manufacturers alike promote the process

of recycling metal. Using a metal recycling center

promotes energy cost savings.

EMISSIONS INFORMATION

NOTICE

The diesel engine used in this equipment has been

designed to reduce harmful levels of carbon monoxide

(CO), hydrocarbons (HC) and nitrogen oxides (NOx)

contained in diesel exhaust emissions.

This engine has been certiﬁed to meet US EPA Evaporative

emissions requirements in the installed conﬁguration.

Attempting to modify or make adjustments to the engine

emission system by unauthorized personnel without proper

training could damage the equipment or create an unsafe

condition.

Additionally, modifying the fuel system may adversely affect

evaporative emissions, resulting in ﬁnes or other penalties.

Emission Control Label

The emission control label is an integral part of the emission

system and is strictly controlled by regulations.

The label must remain with the engine for its entire life.

If a replacement emission label is needed, please contact

your authorized Kohler Engine Distributor.

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PAGE 10 — MVH408GH PLATE COMPACTOR • OPERATION MANUAL — REV. #8 (06/01/20)

SPECIFICATIONS

Table 1. MVH408GH Speciﬁcations

Centrifugal Force 12,365 lbf (55 kN)

Vibration Frequency 4,400 vpm (73 Hz)

Maximum Traveling Speed 82 ft/min (25 m/min)

Plate Size (W x L) 19.68 x 35.3 in (500 x 900 mm)

Plate Size (W x L) with extension plates 25.6 x 35.3 in (650 x 900 mm)

Max. Forward Speed 82 ft./min (25 m/min)

Operating Weight 802 lbs. (364 kg.)

Operating Weight with extension plates 836 lbs. (379 kg.)

Table 2. Engine Speciﬁcations

Engine Make HONDA

Engine Model GX390UT2SMXC GX390UT2SCM

Engine Type Air-cooled, 4 stroke Gasoline Engine

Cylinder Bore X Stroke 3.46 in. x 2.52 in. (88 mm x 64 mm)

Displacement 23.74 cu-in (389 cc)

Maximum Ouput 11.7 BHP (8.7 kW) @ 3600 RPM

Fuel Tank Capacity Approx. 1.4 U.S. gallons (6.1 liters)

Fuel Type Unleaded 86 Octane or Higher

Oil Capacity 1.16 qts (1.1 liters)

Air Cleaner Cyclone Dual Filter Element

Starting Method Recoil Start

Dry Net Weight Recoil/Electric 69.89 lbs (31.7 Kg.)

Dimensions (L x W x H) 15.98 x 18.11 x 17.64 in (406 x 460 x 448 mm)

Table 3. Noise and Vibration Emissions

Measured Sound Power Level in dB(A) 106

Guaranteed Sound Power Level in dB(A) 107

Guaranteed Sound Pressure Level at Operator Station in dB(A) 94

Hand-Arm Vibration in m/s23.7

NOTES:

1. Products are tested for sound pressure level in accordance with European Directives 2000/14/EC and 2005/88/EC, relating to Noise Emission

in the Environment by equipment for use outdoors.

2. Products are tested for hand/arm vibration (HAV) level in accordance with European Directives 2002/44/EC and EN500-4 and ISO 5349-1:2001,

ISO 5349-2:2001.

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