MULTIQUIP Mikasa Series Bedienungsanleitung

OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

SERIES

MODEL MRH800DS2

VIBRATORY ROLLER

(YANMAR L100V1AJ1R1AAMK DIESEL ENGINE)

Revision #1 (4/12/11)

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We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman,

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Surface Prep,Small Line, Wanco, Yanmar

PAGE 2 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)

PROPOSITION 65 WARNING

Diesel engine exhaust and some of

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PAGE 4 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)

TABLE OF CONTENTS

MRH800DS2 Vibratory Roller

Proposition 65 Warning ........................................... 2

Parts Ordering Procedures...................................... 5

Safety Information .............................................. 6-10

Speciﬁcations ................................................... 12-13

Dimensions............................................................ 14

General Information............................................... 15

Components ..................................................... 16-19

Basic Engine.......................................................... 20

Inspection ......................................................... 22-23

Operation.......................................................... 24-27

Maintenance..................................................... 28-32

Troubleshooting ................................................ 33-35

Explanation Of Code In Remarks Column............. 36

Suggested Spare Parts ......................................... 37

Nameplates And Decals................................... 38-39

Axle Assy. ......................................................... 40-41

Base Assy......................................................... 42-43

Front Guard Assy.............................................. 44-45

Side Cover Assy................................................ 46-47

Water Tank Assy. .............................................. 48-49

Hydraulic System Assy. .................................... 50-53

Hydraulic Oil Tank Assy..................................... 54-55

Engine Assy...................................................... 56-57

Electric Device Assy.......................................... 58-59

Clutch (Vibration) Assy...................................... 60-61

Vibrator Assy..................................................... 62-63

Upper Control Arm Assy. .................................. 64-67

Lower Control Arm Assy. .................................. 68-69

Yanmar L100V1AJ1R1AAMK Engine

Cylinder Block Assy.......................................... 70-71

Cylinder Head And Cover Assy ........................ 72-73

Air Cleaner And Mufﬂer Assy ........................... 74-75

Crankshaft, Piston, Camshaft Assy.................. 76-77

Lub. Oil Pump And Governor Assy.................... 78-79

Cooling And Starting Device Assy. ................... 80-81

Fuel Injection Pump And Valve Assy................. 82-83

Fuel Tank Assy.................................................. 84-85

Starting Motor And Dynamo Assy..................... 86-87

Tool, Label And Gasket Set .............................. 88-89

Terms and Conditions of Sale — Parts ................. 90

NOTICE

Speciﬁcations and part numbers are subject to change

without notice.

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PAGE 6 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)

SAFETY INFORMATION

Do not operate or service the equipment before reading

the entire manual. Safety precautions should be followed

at all times when operating this equipment.

Failure to read and understand the safety

messages and operating instructions could

result in injury to yourself and others.

SAFETY MESSAGES

The four safety messages shown below will inform you

about potential hazards that could injure you or others.The

safety messages speciﬁcally address the level of exposure

to the operator and are preceded by one of four words:

DANGER, WARNING, CAUTION or NOTICE.

SAFETY SYMBOLS

DANGER

Indicates a hazardous situation which, if not avoided,

WILL result in DEATH or SERIOUS INJURY.

WARNING

Indicates a hazardous situation which, if not avoided,

COULD result in DEATH or SERIOUS INJURY.

CAUTION

Indicates a hazardous situation which, if not avoided,

COULD result in MINOR or MODERATE INJURY.

NOTICE

Addresses practices not related to personal injury.

The following table shows the potential hazards associated

with the operation of this equipment.

Lethal exhaust gas hazards

Explosive fuel hazards

Burn hazards

Respiratory hazards

Rotating parts hazards

Symbol Safety Hazard

Pressurized fluid hazards

Electric shock hazards

Runover hazards

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MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 7

SAFETY INFORMATION

GENERAL SAFETY

CAUTION

NEVER operate this equipment without proper protective

clothing, shatterproof glasses, respiratory protection,

hearing protection, steel-toed boots and other protective

devices required by the job or city and state regulations.

NEVER operate this equipment when not

feeling well due to fatigue, illness or when

under medication.

NEVER operate this equipment under the inﬂuence of

drugs or alcohol.

ALWAYS check the equipment for loosened threads or

bolts before starting.

DO NOT use the equipment for any purpose other than

its intended purposes or applications.

ALWAYS clear the work area of any debris, tools, etc.

that would constitute a hazard while the equipment is

in operation.

NOTICE

This equipment should only be operated by trained and

qualiﬁed personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and

safety decals when they become difﬁcult read.

Manufacturer does not assume responsibility for any

accident due to equipment modiﬁcations. Unauthorized

equipment modiﬁcation will void all warranties.

NEVER use accessories or attachments that are not

recommended by Multiquip for this equipment. Damage

to the equipment and/or injury to user may result.

ALWAYS know the location of the nearest

ﬁre extinguisher.

ALWAYS know the location of the nearest

ﬁrst aid kit.

ALWAYS know the location of the nearest phone or keep

a phone on the job site. Also, know the phone numbers

of the nearest ambulance, doctor and ﬁre department.

This information will be invaluable in the case of an

emergency.

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PAGE 8 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)

SAFETY INFORMATION

ROLLER SAFETY

DANGER

NEVER operate the equipment in an explosive

atmosphere or near combustible materials.An

explosion or ﬁre could result causing severe

bodily harm or even death.

WARNING

NEVER disconnect any emergency or safety devices.

These devices are intended for operator safety.

Disconnection of these devices can cause severe injury,

bodily harm or even death. Disconnection of any of these

devices will void all warranties.

CAUTION

NEVER lubricate components or attempt service on a

running machine.

Never leave the roller unattended with the engine

running. Turn off engine.

Use chock blocks when parking roller on a grade.

Use extreme care when operating near obstructions, on

slippery surfaces, grades, and slide slopes.

When reversing, particularly on the edges and banks

of ditches, as well as in front of obstaces, the operator

must stay in a standing position at a safe distance from

the machine.

When operating near any house/building or pipelines,

always check the effect of machine vibration. Stop work

if necessary.

DO NOT operate the roller with the covers open.

ALWAYS keep the machine away from other personnel

and obstacles. Always keep immediate are free of

bystanders.

NOTICE

ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts

immediately.

DO NOT use worn-out hoses or couplings. Inspect daily.

ALWAYS store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location

out of the reach of children and unauthorized personnel.

ENGINE SAFETY

DANGER

The engine fuel exhaust gases contain poisonous carbon

monoxide. This gas is colorless and odorless, and can

cause death if inhaled.

The engine of this equipment requires an adequate

free ﬂow of cooling air. NEVER operate this equipment

in any enclosed or narrow

area where free ﬂow of the

air is restricted. If the air

ﬂow is restricted it will cause

injury to people and property

and serious damage to the

equipment or engine.

WARNING

DO NOT place hands or fingers inside engine

compartment when engine is running.

NEVER operate the engine with heat shields or

guards removed.

Keep ﬁngers, hands hair and clothing away

from all moving parts to prevent injury.

DO NOT remove the engine oil drain plug

while the engine is hot. Hot oil will gush out of the oil

tank and severely scald any persons in the general area

of the roller.

CAUTION

NEVER touch the hot exhaust manifold,

mufﬂer or cylinder. Allow these parts to cool

before servicing equipment.

Always turn the engine off before performing maintenance.

DANGEROUS

GAS FUMES

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MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 9

SAFETY INFORMATION

NOTICE

NEVER run engine without an air ﬁlter or with a dirty air

ﬁlter. Severe engine damage may occur. Service air ﬁlter

frequently to prevent engine malfunction.

NEVER tamper with the factory settings

of the engine or engine governor. Damage

to the engine or equipment can result

if operating in speed ranges above the

maximum allowable.

NEVER tip the engine to extreme angles during lifting as

it may cause oil to gravitate into the cylinder head, making

the engine start difﬁcult.

FUEL SAFETY

DANGER

DO NOT add fuel to equipment if it is placed inside truck

bed with plastic liner. Possibility exists of explosion or

ﬁre due to static electricity.

DO NOT start the engine near spilled fuel or combustible

ﬂuids. Diesel fuel is extremely ﬂammable and its vapors

can cause an explosion if ignited.

ALWAYS refuel in a well-ventilated area, away from

sparks and open ﬂames.

ALWAYS use extreme caution when working with

ﬂammable liquids.

DO NOT ﬁll the fuel tank while the engine is running

FUEL

or hot.

DO NOT overﬁll tank, since spilled fuel could ignite if it

comes into contact with hot engine parts or sparks from

the ignition system.

Store fuel in appropriate containers, in well-ventilated

areas and away from sparks and ﬂames.

NEVER use fuel as a cleaning agent.

DO NOT smoke around or near the

equipment. Fire or explosion could result

from fuel vapors or if fuel is spilled on a

hot engine.

BATTERY SAFETY (ELECTRIC START ONLY)

DANGER

DO NOT drop the battery. There is a possibility that the

battery will explode.

DO NOT expose the battery to open ﬂames,

sparks, cigarettes, etc.The battery contains

combustible gases and liquids. If these

gases and liquids come into contact with a

ﬂame or spark, an explosion could occur.

WARNING

ALWAYS wear safety glasses when

handling the battery to avoid eye irritation.

The battery contains acids that can cause

injury to the eyes and skin.

Use well-insulated gloves when picking up

the battery.

ALWAYS keep the battery charged. If the battery is not

charged, combustible gas will build up.

DO NOT charge battery if frozen. Battery can explode.

When frozen, warm the battery to at least 61°F (16°C).

ALWAYS recharge the battery in a well-ventilated

environment to avoid the risk of a dangerous concentration

of combustible gases.

If the battery liquid (dilute sulfuric acid)

comes into contact with clothing or skin,

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PAGE 10 — MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11)

SAFETY INFORMATION

rinse skin or clothing immediately with plenty of water.

If the battery liquid (dilute sulfuric acid) comes into

contact with eyes, rinse eyes immediately with plenty

of water and contact the nearest doctor or hospital to

seek medical attention.

CAUTION

ALWAYS disconnect the NEGATIVE battery terminal

before performing service on the equipment.

ALWAYS keep battery cables in good working condition.

Repair or replace all worn cables.

TRANSPORTING SAFETY

CAUTION

NEVER allow any person or animal to stand underneath

the equipment while lifting.

NOTICE

Before lifting, make sure that the equipment parts are not

damaged and screws are not loose or missing.

Use lifting equipment capable of lifting the weight of

the roller.

Always make sure crane or liﬁtng device has been

properly secured to the lifting bail (hook) of the

equipment.

ALWAYS shutdown engine before transporting.

NEVER lift the equipment while the engine is running.

Tighten fuel tank cap securely and close fuel cock to

prevent fuel from spilling.

Use adequate lifting cable (wire or rope) of sufﬁcient

strength.

Use one point suspension hook and lift straight upwards

with sufﬁcient bearing capacity to prevent machine from

tilting or slipping.

DO NOT lift machine to unnecessary heights.

ALWAYS make sure that roller is secured correctly when

transporting on a trailer. Make sure all supports attaching

the roller to the trailer are tight.

ENVIRONMENTAL SAFETY

NOTICE

Dispose of hazardous waste properly.

Examples of potentially hazardous waste

are used motor oil, fuel and fuel ﬁlters.

DO NOT use food or plastic containers to dispose of

hazardous waste.

DO NOT pour waste, oil or fuel directly onto the ground,

down a drain or into any water source.

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MRH800DS2 VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (04/12/11) — PAGE 11

NOTES

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