Murska 700HD Bedienungsanleitung

Murska 700-1000HD

Manual

Frame

Cassette

Bagger

Version 1.0

13.6.2014

No:

TABLE OF CONTENTS

DECLARATION OF CONFORMITY................................................................................................... 3

WARRANTY.......................................................................................................................................... 3

DESCRIPTION....................................................................................................................................... 4

TECHNICAL INFORMATION.............................................................................................................. 6

Safety instructions................................................................................................................................... 7

START-UP............................................................................................................................................ 10

Start-up after delivery ................................................................................................................... 10

Connecting to the tractor............................................................................................................... 10

PTO shaft ...................................................................................................................................... 11

Installing the elevator.................................................................................................................... 12

INSTRUCTIONS FOR USE................................................................................................................. 14

Routine checks before use............................................................................................................. 15

Basic roller adjustments................................................................................................................ 16

Start-up, starting crimping and use ............................................................................................... 20

Ending crimping............................................................................................................................ 21

Brakes............................................................................................................................................ 22

MAINTENANCE.................................................................................................................................. 23

Daily maintenance......................................................................................................................... 23

After the season............................................................................................................................. 24

Lubrication.................................................................................................................................... 24

Maintenance chart......................................................................................................................... 25

INSTRUCTIONS.................................................................................................................................. 26

Changing the roller cassette .......................................................................................................... 26

Screw torque.................................................................................................................................. 31

Pulley assembly............................................................................................................................. 31

POSSIBLE DISRUPTIONS.................................................................................................................. 33

USING THE BAGGER 700-1000HD................................................................................................... 35

NOTES.................................................................................................................................................. 40

DECLARATION OF CONFORMITY

WARRANTY

EC declaration of conformity for machinery

(Machinery Directive 2006/42/EY, Appendix II A)

Manufacturer: Aimo Kortteen Konepaja Oy

Address: Pohjolantie 2, P.O. Box 161, FI-84101 YLIVIESKA, Finland

Name and address of the person authorised to compile the technical file:

Name: Aimo Korte Address: P.O. Box 161, FI-84101 YLIVIESKA,

Finland

hereby declares that

Murska ________________________ -crimper

Serial number: …………………………..

Bagger: ……………….

is in conformity with the relevant provisions of the Machine Directive

2006/42/EY

Place, Date: Ylivieska 20.12.2013

Allekirjoitus:

Aimo Korte

Warranty policy

We grant the product a one-year guarantee.

Any raw material or manufacturing defect appearing during the guarantee

period will be repaired by our maintenance service or the product will be

replaced with a new, equivalent product. A repaired or new product will be

delivered at our expense to the same address as the original product.

The buyer is responsible for returning the defective product to us immediately

at his or her expense.

The guarantee shall not cover normal wear and tear or damage caused by

stones, pieces of metal or other foreign objects.

Other demands for compensation, e.g. due to consequential loss or interruption

of production, shall not be accepted.

Other conditions in accordance with NL 92.

DESCRIPTION

Purpose of use:

Storing of crimped harvest-moist feed grains, crimping and grinding of dry and acified grain,

peas, beans etc. for feed.

Manufactured in Finland (EU)

Serial number plate

Serial number

Model

Manufacturing date

Serial number plate for

roller cassette

Serial number plate for

crimper frame

Reference Numbers:

1.......Handle for feeding door

2.......Flange nut

3.......Roller adjustment bolt

4.......Elevator guard bolt

5.......Hand pump and jack

6.......Jack spring

7.......Roller clearance adjustment crank

8.......Handle for adjustment shaft

9.......Scraper knife bar

10.....Scraper knife spring

11.....Cut-off plate

12.... Elevator maintenance door

13.... Flow meter

14.... Elevator top hat

15.... Elevator chain adjuster

16.... Feeder shaft V-belt

17.... Elevator V-belt

TECHNICAL INFORMATION

Machine Murska 700HD Murska 1000HD

Crimping capacity 7000-10 000 kg/h 10000-15000 kg/h

Power demand (750rpm) 20-50 KW 30-65 KW

Hopper capacity 380 liters 330 liters

Elevator lifting height 3300 mm 3300 mm

Length (elevator model) 1450 mm 1800 mm

Length (bagger model) 5350 mm 5350 mm

Width (elevator model) 1150 mm 11150 mm

Width (bagger model) 2190 mm 2190 mm

Height (to the edge of hopper) 1300 mm 1300 mm

Height (bagger model) 1970 mm 1970 mm

Weight (elevator model) 990 kg 1260 kg

Weight (bagger model) 1990 kg 2260 kg

Roller rotation rate 300-540 rpm 300-540 rpm

Rolleres

Spot-fluted, hardened + +

Spring-loaded + +

Both rollers drive + +

Roller length 700 mm 1000 mm

Diameter 300 mm 300 mm

Extra accessories

Additional container, galvanized 2500 liters 3500 liters

Acid applicator, flow meter + +

Universal-rollers (peas, beans, maize) + +

Elevator extention 0,5 m, 0,8m ja 1 m 0,5 m, 0,8 m ja 1m

Electric motor usage, adapter kit + +

Safety instructions

2. Do not move the mill during use,

when the hopper is full or when the

hopper is being filled. Make sure

that the hopper is empty before

driving.

3. It is recommended to wear type-

approved safety glasses during

crimping.

4. Keep your hands, clothes, tools

etc. out of the hopper.

5. Do not stand on the PTO shaft

or between the tractor and the

machine.

6. It is dangerous to have children

in the tractor cab or near the mill

when it is being used.

7. The mill must be on the ground,

PTO shaft must be disconnected

and the tractor motor must be

switched off during cleaning and

adjusting.

8. If using preservatives, follow all

safety instructions by the

manufacturer of the preservative.

9. In dusty conditions, use a type-

approved respiratory protection.

1. Always keep the grinder on the

ground or on a steady surface

during use. All guards must be

installed correctly.

Read the instruction manual

carefully before operating the

device. Follow all safety and

other instructions during

operation.

Check the instruction manual for

the proper maintenance procedure.

Do not operate the machine with

roller clearance less than 0.3 mm.

A smaller clearance makes the

rollers wear sooner and may cause

damage to the rollers.

Noise levels during crimping

may be 98-116dB. Use type-

approved ear protectors that

protect from noise above 100dB!

Anyone spending an extended

period of time near the mill must

also protect their hearing.

V-belts and pulleys –hand

or arm may become

entangled.

Never open or remove the

guards when the motor is

running.

Never reach or climb into the

hopper when the motor is

running.

Location of manual.

Keep your body far off the

universal shaft.

Turning cogwheels –arm may

become entangled.

Lubrication point.

…Safety instructions

Grain container: moving parts, danger of entanglement

Never climb into the grain container when the crimper is running!

Check the tightness of fastener bolts regularly.

Never put tools, clothes or your hand into the grain container.

Connecting to the tractor

The maximum allowed towing speed is 40km/h

Preservatives

When using preservatives, use appropriate safety equipment and follow all

safety and other instructions by the manufacturer.

Make sure that all guards are correctly placed and installed before start-

up!

START-UP

Read the instruction manual carefully before using the device.

Start-up after delivery

1) Attach the pole to the frame (Bagger model)

2) Attach the brake cables and connect the power plug (Bagger model)

3) Bleed the brakes if necessary

4) Assemble the additional hopper and mount it

5) Install the bagger and light bar if necessary (bagger model)

6) Install the elevator if necessary (elevator model)

7) Make sure that the elevator does not touch the additional container. Move the

additional container if necessary.

8) Make sure that the hopper, feeder, roller cassette, auger or any other part of the device

does not contain any foreign objects.

Connecting to the tractor

Murska 700-1000HD bagger models are designed to be connected to the tractor trailer

connector. Murska 700-1000HD elevator models are connected to the three-point hitch of the

tractor.

The recommended tractor output rotation speed for Murska 700-1000HD crimper is ca. 300-

540rpm.

The acidifier pump requires a 12V voltage.

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