MUTOH Viper TX 100 Bedienungsanleitung

User’s Guide

Viper TX 100

For Maintenance Kits, Spares,

Service and Support

Call: +44 (0) 1628 588755

E-mail: support@colourgen.com

Us er s Gu id e V iper TX 1 0 0

A P -7 5350 -Revis ion 1 . 1 3

C opyrig h tN otice

C O P Y RIGH T © 2 0 1 0 M u toh E u rope nv A llrights res erved .

M u toh E u rope nv res erves the rightto mod ify the information c ontained in this m anu alatany

time withou tpriornotic e.

This d oc u mentm ay notbe reprod u c ed by any means , in whole orin part, withou twritten

permis s ion ofthe c opyrightowner.

This d oc u mentis fu rnis hed to s u pportthe M u toh V iperTX 1 0 0 s eries printers . In

c ons id eration ofthe fu rnis hing ofthe inform ation c ontained in this d oc u m ent, the party to

whom itis given, as s u m es its c u s tod y and c ontroland agrees to the following:

The inform ation herein c ontained is given in c onfid enc e, and any partthereofs hallnotbe

c opied orreprod u c ed withou twritten c ons entofM u toh E u rope nv

This d oc u mentorthe c ontents herein u nd erno c irc u m s tanc es s hallbe u s ed in the

manu fac tu re orreprod u c tion ofthe artic le s hown and the d elivery ofthis d oc u ments hallnot

c ons titu te any rightorlic ens e to d o s o.

A pril2 0 1 0

P u blis hed : M u toh E u rope nv, A rc him ed es s traat1 3, B -8 40 0 O os tend e, B E L GIUM

Us er s Gu id e V iper TX 1 0 0

4A P -7 5350 -Revis ion 1 . 1

Users G uide Viper TX 100

A P -7 5350 - Rev ision 1.1- 1/4/10 5

Ta bleof contents

C h a pter1 Sa fetyinstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 C om plia ncew ith th efollow ing reg ula tions . . . . . . . . . . . . . . 11

1.2 H a ndling inksa ndw a ste. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.3 W a rning s, ca utionsa ndnotes. . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4 Sa fetyinstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.5 W a rning la bels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

C h a pter2 P roductov erv iew . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2.1 P a rtna m esa ndfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Front....................................................20

Rear ....................................................21

Heater system............................................22

Operation panel ..........................................23

Winding system ..........................................25

Ch apter3 B asics .................................... 27

3.1 Sw itch ing th epow erO N / O F F . . . . . . . . . . . . . . . . . . . . . . . . . 29

Switching the power ON ...................................29

Switching the power OFF ..................................30

Switching ON-OFF the power of the winding system ...........31

3.2 P erfectm edia h a ndling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Unwinder / winder 100.....................................32

Switchable print platform...................................33

Pressure rollers disabler tool ...............................36

Media Retainers ..........................................38

Ink absorbents ...........................................41

Users G uide Viper TX 100

A P -7 5350 - Rev ision 1.1- 1/4/10 6

Adjustable head height ....................................41

Extra fans ...............................................42

Extra Tensioning Tool (ETT) ...............................42

Media core braces ........................................42

3.3 H a ndling a ndloa ding m edia . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Overview ................................................44

Cautions on handling media ................................45

Precaution on storing media................................45

Loading media ...........................................46

3.4 F ea turesto im prov eth eprintqua lity . . . . . . . . . . . . . . . . . . . 6 0

Nozzlecheck .............................................60

Head cleaning............................................61

Media feed compensation (step) ............................62

3.5 Refilling th eink ca ssettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6

3.6 Sw itch ing betw een ink config ura tions . . . . . . . . . . . . . . . . . . 6 7

3.7 Sw itch ing ink types(D ispersedye Directdisperse) . . . . . 6 9

3.8 Repla cing th ew a stebottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1

Replacement Procedures ..................................71

3.9 Reloca ting a ndtra nsporting th eprinter. . . . . . . . . . . . . . . . . 7 3

Relocating the printer......................................73

Transporting the printer ....................................74

C h a pter4 P eriodica lm a intena nce . . . . . . . . . . . . . . . . . . . . . . 7 7

4.1 Donebyth eenduser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8

Overview ................................................79

User and good shape kit ...................................80

Daily Maintenance ........................................81

Weekly maintenance ......................................87

Monthly maintenance......................................89

Six monthly maintenance ..................................91

Users G uide Viper TX 100

A P -7 5350 - Rev ision 1.1- 1/4/10 7

4.2 Donebya n a uth orizedM utoh tech nicia n . . . . . . . . . . . . . . . . 9 3

Overview ................................................93

Part numbers of the maintenance kits........................93

C h a pter5 P rinterm enu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5

5.1 H ow to w ork in th em enu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9

Main screen..............................................99

Menu screen ............................................100

Changing between the screens ............................101

5.2 O pera tion pa nelin sta ndbym ode . . . . . . . . . . . . . . . . . . . . . 102

[F1] - Feeding and Step Adjust ............................102

[F2] - Cleaning the heads .................................103

[F3] - Controlling the heater elements.......................103

[F4] - Operating the pressure rollers ........................105

[ENTER] - Print mode check ..............................106

5.3 O pera ting pa nelduring printing . . . . . . . . . . . . . . . . . . . . . . . 107

Printing menu ...........................................107

Printing menu ...........................................109

5.4 M enu ov erv iew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

5.5 Setup m enu 1/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Ink config ...............................................111

Origin set menu .........................................112

Test print menu..........................................113

Media set menu .........................................114

5.6 Setup m enu 2/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Print mode ..............................................124

Command setup menu ...................................132

Layout setup menu ......................................134

Function setup menu .....................................135

5.7 Setup m enu 3/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Users G uide Viper TX 100

8A P -7 5350 - Rev ision 1.1 - 1/4/10

Roll setup menu .........................................136

Centronics menu ........................................137

Network setting menu ....................................137

5.8 Setup m enu 4/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Utility menu .............................................140

Initialize setup menu .....................................150

5.9 Setup M enu 5/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Data dump menu ........................................155

Ink Manager menu .......................................155

5.10 Setup m enu 6 /7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Manual Maintenance menu ...............................158

Tubing Flush menu ......................................159

Head Unlock menu ......................................159

Tankchange menu .......................................159

5.11 Setup m enu 7 /7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 0

Version Check menu .....................................160

Area ...................................................161

C h a pter6 Troublesh ooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3

6 .1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5

6 .2 F a iluresa ndm a lfunctionsof th eprinter. . . . . . . . . . . . . . . . 16 6

6 .3 Errorm essa g es. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3

Status messages ........................................173

Message type error display and solutions ...................174

Data error display and solutions............................175

Command error display and solutions.......................175

Error requiring a restart ...................................176

External errors ..........................................177

6 .4 W h en m edia ja m soccur. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 8

How to remove a piece of media ...........................178

Us er s Gu id e V iper TX 1 0 0

C hapter1 S afety ins tru c tions

A P -7 5350 -Revis ion 1 . 1 9

C hapter1 S afety instructions

C om plia ncew ith th efollow ing reg ula tions. . . . . . . . . . . . . . . . . . . . . . . 11

H a ndling inksa ndw a ste. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

W a rning s, ca utionsa ndnotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Sa fety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

W a rning la bels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Us er s Gu id e V iper TX 1 0 0

C hapter1 S afety ins tru c tions

10 A P -7 5350 -Revis ion 1 . 1

This c hapterexplains the ins tallation ofV iperTX 1 0 0 , warning term s thatoperators need to

know, c au tion item s and warning labels on the printerm ain u nit.

×³°±®¬¿²¬

W h en insta lling a ndopera ting th isprinter, besure to follow th edirectionsa nd

w a rning sin th isg uide.

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