MUTOH XpertJet XPJ-1641SR Installationsanleitung

CSTM-XPJ16xxSR(E)_1.00 CONFIDENTIALPage.

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MUTOH INDUSTRIES LTD

Training Manual

History

Rev.1.00

26.July.2019

Rev.

1.00

Date

26.July.2019

Date

◆First version

CSTM-XPJ16xxSR(E)_1.00 CONFIDENTIALPage.

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Reference

Reference Material

Item Number Remark

Table of contents (1/2)

1.Product Feature

1.1.Product Feature P.4

3.Specifications of this product

3.1. List of Specifications P.6

4.Introduction

4.1. Precautions P.9

4.2. Name of each part P.10

4.3. Front Panel P.13

4.5. Warning Labels P.16

4.6. Instruction Precautions P.18

4.4. System Configurations of this product P.15

5.Unpacking and Initial Setup

5.1.Site Preparation P.19

5.2.Unpacking P.20

5.3.Assembling P.23

5.4. Connecting Power and Network P.26

5.5. Printer Initial Setup P.28

5.6. Test Printing P.34

5.7. Nozzle check and cleaning P.39

5.8. Setting the Printing Precision P.40

6.Ink

6.1.MS41 ink P.55

6.2.Ink System P.56

6.3.Sub Tank P.58

6.4.Error Message display (Ink) P.59

Operation Manual

Installation Manual

(Startup Guide) XPJ16xxSRE-Q-01 Language: English

XPJ16xxSRE-A-01 Language: English 2.Road Map

2.1.VJ&XPJ Road Map P.5

5.9. Advanced settings P.52

Maintenance Manual

[XPJ-1641SR]

Maintenance Manual

[XPJ-1682SR] XPJ1682SRE-M-00 Language: English

XPJ1641SRE-M-00 Language: English

Main Firmware

[XPJ-1641SR] XPJ1641SR_V100.jfl ver.1.00

Main Firmware

[XPJ-1682SR] XPJ1682SR_V100.jfl ver.1.01

H-CONT Firmware

[XPJ-1641SR/XPJ-1682SR] new_misc_qj_V600.mfl ver.6.00

CSTM-XPJ16xxSR(E)_1.00 CONFIDENTIALPage.

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Table of contents (2/2)

8.Print Head

8.1.Print Head P.65

9.Printing

9.1.User Type P.72

9.2.Print Mode P.76

9.3.Effect P.79

9.4.Recommended Media P.80

10.Advanced Operations

10.1.Introduction P.81

10.2.Menu 1: Setup P.84

10.3.Menu 2: Test Print P.96

10.4.Menu 3: Cleaning P.97

10.5.Menu 4: Menu Option P.98

10.6.Menu 5: System Info. P.99

10.7.Menu 6: Sleep Mode P.99

10.8.Menu 7: Display P.100

10.9.Menu 8: Job Status P.101

11.User Maintenance

11.2.Maintenance P.103

11.1.Instruction Before Purchase P.102

12.Engineer Maintenance

12.1.Removing Covers P.125

12.2.Electric Wiring Diagram [Board] P.134

12.3.Electric Wiring Diagram [FFC] P.135

12.4.Lifetime replacement parts P.137

12.5.Periodic replacement parts P.137

12.6.Self-Diagnosis Function Mode P.138

13.Maintenance Parts

13.1.Print Head P.145

13.2.Board P.146

12.3.FFC P.148

13.4.Motor P.149

13.5.Periodic Maintenance Kit P.150

7.Carriage

7.1.Carriage Assy P.60

7.2.Changing the Head Height P.61

7.3.Cutting media P.61

7.4.Color Sensor P.63 11.3.Checking ink and replacing ink bag P.103

11.4.Emptying waste ink tank P.106

11.5.Head cleaning P.107

11.6.Cleaning of cleaning wiper P.108

11.7.Cleaning around the capping unit P.110

11.8.Cleaning around the print head P.111

11.9.Cleaning around the color sensor P.112

11.10.Inside cleaning P.114

11.11.Replacing absorption material for the flushing box P.115

11.12.Replacing cutter P.117

11.13.Replacing the cleaning wiper P.118

11.14.Moving or transporting the printer P.120

11.15.Long-term storage P.121

8.2.Maintenance Parts P.66

8.3.Replacing print head [XPJ-1641SR] P.68

8.4.Replacing print head [XPJ-1682SR] P.70

13.5. Periodic Maintenance Kit (1/1)

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1. Product Feature

1.1. Product Feature

◇Successor model to VJ-1624X and VJ-1638X.

◇Adopted a new platform which gives flexibility to develop water-based printer,

UV printer, or printer with new print head.

◆The new cosmetic refreshes the look of VJ printer series.

◆The new capacitive touch switch improves visibility and operability to light up

active keys by LED.

◆The new MS41 eco-solvent ink achieves cost reduction and maintains the

same print quality as conventional ink.

◆High-capacity ink holder with front access improves usability.

◆Both operation panel and MSM remote panel support multiple languages (8

languages).

◆The new spindle less roll media holder allows hassle-free media replacement.

◆The main board box is located on the rear of the printer to improve

operability and provide easy cable connection without blocking media path.

◆The built-in color sensor achieves automatic Bi-D adjustment to reduce

calibration time and variation between operators.

◆Offer two lineups; the single head printer for first-time user, the dual head

printer for high productivity.

◆The individual head cleaning mode is available in the dual head printer to

reduce ink loss.

◆The print platform LED lighting improves visibility for maintenance and print

inspection during printing.

◆Two types of ink adapters are available; existing 2000 ml ink bag case and

newly developed 1000 ml ink bag case.

XPJ-1682SR

XpertJet

XPJ-1641SR

XpertJet

Product Outline

Product Feature

CSTM-XPJ16xxSR(E)_1.00 CONFIDENTIALPage.

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2. Road Map

2.1. VJ&XPJ Road Map

XPJ-1682SR

IA5540 [2019]

VJ-1608H

IA0460 [2009]

VJ-1608

IH-47V [2007]

VJ-1617H

IA5540 [2012]

VJ-1608HS

IA0460 [2010]

1.6m

VJ&XPJ series 【System more than 1.6m】

Dye-

Sublimation

Eco

Solvent

Single

head

Double

head

Four

head

1.6m

VJ-1604

IH-47V [2006] VJ-1604X

IH-47V [2015]

VJ-1614

IH-47V [2007]

VJ-1624

IA5540 [2011] VJ-1624X

IA5540 [2015]

VJ-1628X

IA5540 [2015]

1.6m VJ-1618

IA0460 [2007] VJ-1638

IA5540 [2011] VJ-1638X

IA5540 [2013]

1.9m

2.6m VJ-2638X

IA5540 [2015]

VJ-2638

IA5540 [2011]

VJ-1938X

IA5540 [2016]

Aqueous

Single

head

1.6m

VJ-1604W

IH-47V [2007] VJ-1604WX

IH-47V [2015]

VJ-1624W

IA5540 [2012] VJ-1624WX

IA5540 [2015]

1.9m VJ-1924W

IA5540 [2012] VJ-1924WX

IA5540 [2015]

Double

head

1.6m VJ-1618W

IA0460 [2007] VJ-1638W

IA5540 [2011] VJ-1638WX

IA5540 [2013]

1.9m VJ-1938WX

IA5540 [2015]

1.9m VJ-1948WX

IA5540 [2016]

Textile Double

head

VJ-1628TD

IA5540 [2010]

1.9m VJ-1938TX

IA5540 [2016]

2.6m VJ-2628TD

IA5540 [2010]

MP Single

head 1.6m

Single

head 1.6m VJ-1626UH

IA5540 [2014]

Double

head 1.6m

VJ-1638UH

IA5540 [2016]

VJ-1638UR

IA5540 [2017]

VJ-1627MH

IA5540 [2017]

XPJ-1641SR

IA5540 [2019]

CSTM-XPJ16xxSR(E)_1.00 CONFIDENTIALPage.

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3. Specifications of this product

cf. Operation Manual(Rev.01-p.161) cf. Operation Manual(Rev.01-p.161)

3.1. List of Specifications (1/3)

Specifications of this product

Model Name VJ-1624X

(S/N: HU6U******) VJ-1641SR

(S/N: JF6U******) VJ-1638X

(S/N: HF6U******) VJ-1681SR

(S/N: JE6U******)

Print method On demand piezo method On demand piezo method

Drive method Firmware servo/DC motor drive Firmware servo/DC motor drive

Media feed

method Multipoint pressurizing Grid roller system Multipoint pressurizing Grid roller system

Media hold down

system Pressure roller down system by manual lever Pressure roller down system by manual lever

Conditions of

usable

media

●Media outer diameter

Φ150mm or less

●Media core diameter

2inches or 3inches

●Weight

30kg or less

●Width

900mm ～1,625mm

●

500mm ～1,625mm

Width ●Width

900mm ～1,625mm

●

500mm ～1,625mm

Width

●Maximum thickness

0.3mm(when the head

height is set to Low)

●

0.3mm(when the head

height is set to Low)

Maximum thickness

1.3mm(when the head

height is set to High) 1.3mm(when the head

height is set to Mid)

2.8mm(when the head

height is set to High)

●

0.3mm(when the head height is set to Low)

Maximum thickness

1.3mm(when the head height is set to Mid)

2.8mm(when the head height is set to High)

Specifications of this product

VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR

item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) ValueJet (VJ-1638X) XpertJet (XPJ-1682SR)

●Media outer diameter

Φ150mm or less

●Media core diameter

2inches or 3inches

●Weight

30kg or less

Model Name

Print method

Drive method

Media feed

method

Media hold down

system

Conditions of

usable

media

item

Maximum

Printable

Width

1,615mm Maximum

Printable

Width

1,615mm

Maximum print

length 200m 1,500m Maximum print

length 200m 1,500m

Head height

adjustment Two-level adjustment of Low

and High Three-level adjustment of Low,

Mid, and High Head height

adjustment Three-level adjustment of Low, Mid, and High

CSTM-XPJ16xxSR(E)_1.00 CONFIDENTIALPage.

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3. Specifications of this product

VJ-1624X vs XPJ-1641SR cf. Operation Manual(Rev.01-p.161) cf. Operation Manual(Rev.01-p.161)

3.1. List of Specifications (2/3)

Ink ●Color

4 colors (Black, Cyan, Magenta, Yellow)

Ink ●Color

7 colors (Black, Cyan, Magenta, Yellow, Light Cyan, Light

Magenta, Light Black)

●Type

220ml/440ml ink cartridge

1,000ml ink bag

●

1,000ml ink bag

Type ●Type

220ml/440ml ink cartridge

1,000ml ink bag

●

1,000ml ink bag

Type

VJ-1638X vs XPJ-1682SR

(Cleaner is 300ml)

4 colors (Black, Cyan, Magenta, Yellow)

Environmental

conditions ●Printer Operation Environment

Temperature 20 to 32℃, humidity 40 to 60%

No condensation

●Recommended Printing Environment

Temperature 22 to 30℃, humidity 40 to 60%

No condensation

●Printer Storage Environment

Temperature -20 to +60℃, humidity 20 to 80%

No condensation

Storage without ink charging: up to 6 months

Temperature -10 to +40℃, humidity 20 to 60%

No condensation

Storage with ink charging: up to 1 week

Storage up to 4 days maximum when stored between

32℃to 40℃.

(Cleaner is 300ml)

item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR)

Specifications of this product Specifications of this product

Interface Ethernet(10/100BASE-TX) Interface Ethernet(10/100BASE-TX) Gb-Ethernet (1000BASE-T)

Waste ink tank 2,000ml tank is attached to the printer. Empty the tank when

needed. Waste ink tank 2,000ml tank is attached to the printer. Empty the tank when

needed.

※

Environmental

conditions ●Printer Operation Environment

Temperature 20 to 32℃, humidity 40 to 60%

No condensation

●Recommended Printing Environment

Temperature 22 to 30℃, humidity 40 to 60%

No condensation

●Printer Storage Environment

Temperature -20 to +60℃, humidity 20 to 80%

No condensation

Storage without ink charging: up to 6 months

Temperature -10 to +40℃, humidity 20 to 60%

No condensation

Storage with ink charging: up to 1 week

Storage up to 4 days maximum when stored between

32℃to 40℃.

※

Power supply

specifications ●MAIN

Voltage: AC 100V to 120V ±10% / AC 200V to 240V ±10%

Frequency: 50/ 60Hz ±1Hz

●HEATER

Voltage: AC 100V to 120V ±10% / AC 200V to 240V ±10%

Frequency: 50/ 60Hz ±1Hz

Power supply

specifications ●MAIN

Voltage: AC 100V to 120V ±10% / AC 200V to 240V ±10%

Frequency: 50/ 60Hz ±1Hz

●HEATER

Voltage: AC 100V to 120V ±10% / AC 200V to 240V ±10%

Frequency: 50/ 60Hz ±1Hz

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3. Specifications of this product

cf. Operation Manual(Rev.01-p.162) cf. Operation Manual(Rev.01-p.162)

3.1. List of Specifications (3/3)

●AC 100V to 120V●AC 100V to 120VCurrent

consumption MAIN: 12A or below

HEATER: 12A or below

MAIN: 9A or below

HEATER: 10A or below

●AC 200V to 240V●AC 200V to 240V

MAIN: 10A or below

HEATER: 6.5A or below

MAIN: 6A or below

HEATER: 5A or below

Power

consumption ●Operation

MAIN:

1100W or below

HEATER:

1200W or below

●Height●HeightDimensions

1,261 mm 1,428 mm

●Width●Width

2,698mm 2,750 mm

●Depth●Depth

885.5mm 895 mm

●Height●HeightDimensions

1,261 mm 1,428 mm

●Width●Width

2,698mm 2,750 mm

●Depth●Depth

885.5mm 895 mm

●Main body●Main bodyWeight

126kg 142kg

●Stand●Stand

34kg 32kg

●Main body●Main bodyWeight

153kg 146kg

●Stand●Stand

34kg 32kg

VJ-1624X vs XPJ-1641SR VJ-1638X vs XPJ-1682SR

item ValueJet (VJ-1624X) XpertJet (XPJ-1641SR) item ValueJet (VJ-1638X) XpertJet (XPJ-1682SR)

Specifications of this product Specifications of this product

Power

consumption ●Operation

MAIN:

1100W or below

HEATER:

1200W or below

●AC 100V to 120V●AC 100V to 120VCurrent

consumption MAIN: 12A or below

HEATER: 12A or below

MAIN: 9A or below

HEATER: 10A or below

●AC 200V to 240V●AC 200V to 240V

MAIN: 10A or below

HEATER: 6.5A or below

MAIN: 6A or below

HEATER: 5A or below

CSTM-XPJ16xxSR(E)_1.00 CONFIDENTIALPage.

If the printer is not used for a long time, the print head nozzles can get clogged

causing damage to the printer.

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4. Introduction

4.1. Precautions (1/1)

Before using an ink bag, make sure to read the Safety Data Sheet (SDS).・

Do not disassemble Ink bag.・

Ink may come into contact with your eyes or skin, causing irritation or allergic

reaction.

Avoid contact with your eyes or on your skin.・

If in your eye or on your skin, immediately wash with water.

It could cause bloodshot eyes or light inflammation.

Should any anomalies occur, immediately seek medical attention.

DO NOT drop or hit an ink bag.・

Ink may leak from the bag.

This product requires regular user maintenance.

Run a nozzle check before and after printing.・

If nozzle missing is found, run a head cleaning.

Clean the cleaning wiper and around the print head once a week.・

If you are not using the printer for an extended period*, run a head cleaning once

a week.

・

Clean inside of your printer once a month.・

Regularly check the waste ink tank and empty the tank as needed.・

In this product, there are some parts required to be replaced after a long-term use.

User replaceable parts: Absorption material for the flushing box, Cutter, Cleaning

wiper

・

Parts required to be replaced by service personnel: Motors, Pumps, Print heads・

cf. Operation Manual(Rev.01-p.20)

Introduction

Wear protective gloves, glasses, and mask when handling ink bags.・

Be sure to use the ink before it expires.・

The expired ink should be disposed of as industrial waste.

MUTOH strongly recommends to use genuine ink.・

This printer is designed to bring out the best performance when using with the

MUTOH genuine ink.

Non-MUTOH ink may cause print defects or damage to the printer.

*"Extended period" means one to four weeks.

If you may not be able to perform weekly head cleaning, perform [Longstore]

Precautions

Please use this product at least once a week

Please handle ink bag carefully

Conduct periodic maintenance

Some parts need to be replaced periodically

・

The empty ink bag should be put in a plastic bag and should be disposed of

according to the local regulations.

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4. Introduction

4.2. Name of each part (1/4)

Front side◆

Front cover

Open this cover when loading a roll media or

removing a media jam.

It is normally closed.

Internal LED lights

The lights allows you to inspect inside of the

printer or your print during printing.

cf. Operation Manual(Rev.01-p.9)

Introduction Maintenance cover R

Open this cover for cleaning or replacing

consumables.

It is normally closed.

Maintenance cover L

Open this cover for cleaning.

It is normally closed.

Media feed lever

Push the lever to lower the pressure rollers to

keep the media flat while printing.

Pull it to release the media.

Media guide

Front media path that the heater is installed inside

to dry the print.

Main components of your printer

The hold down pressure can be changed between

High and Normal using this lever.

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