National Instruments SbRIO-9687 Bedienungsanleitung

GETTING STARTED GUIDE

sbRIO-9687

General Purpose Inverter Controller Universal Interface Board

This document describes how to install and begin using the sbRIO-9687 GPIC Universal

Interface Board.

Contents

Safety Guidelines...................................................................................................................... 1

Unpacking the Kit..................................................................................................................... 2

Verifying the Kit Contents........................................................................................................ 2

Hardware Overview.................................................................................................................. 4

Dimensions................................................................................................................................4

Power........................................................................................................................................ 5

Preparing the Environment....................................................................................................... 6

Mounting the Hardware............................................................................................................ 6

Required Tools.................................................................................................................. 6

Installing the Thermal Kit and the sbRIO-9607................................................................7

Mounting the sbRIO-9683 or sbRIO-9684 ...................................................................... 8

Mounting the sbRIO-9687................................................................................................ 9

Surface Mounting Dimensions........................................................................................11

Connecting the sbRIO-9687....................................................................................................13

Connecting the Power..................................................................................................... 13

Powering on the sbRIO-9687..........................................................................................14

Connecting the sbRIO-9607 to the Host Computer........................................................ 14

Troubleshooting...................................................................................................................... 14

Where to Go Next................................................................................................................... 16

Related Documentation...........................................................................................................16

Worldwide Support and Services............................................................................................ 17

Safety Guidelines

Caution Do not operate the sbRIO-9687 in a manner not specified in this

document. Product misuse can result in a hazard. You can compromise the safety

protection built into the product if the product is damaged in any way. If the product

is damaged, return it to NI for repair.

Caution NI makes no product safety, electromagnetic compatibility (EMC), or CE

marking compliance claims for the sbRIO-9687. The end-product supplier is

responsible for conformity to any and all compliance requirements.

Caution Exercise caution when placing the sbRIO-9687 inside an enclosure.

Auxiliary cooling may be necessary to keep the device under the maximum ambient

temperature rating for the sbRIO-9687. Refer to the sbRIO-9687 Specifications for

more information about the maximum ambient temperature rating.

Caution The sbRIO-9687 is designed for non-hazardous live signals. You must

ensure that all signals connected to the sbRIO-9687 are isolated from hazardous live

circuits and no unsafe voltages are present at the sbRIO-9687 inputs. Voltages that

exceed the specifications could result in damage to the sbRIO-9687.

Caution Use the sbRIO-9687 with only sbRIO-9683 or sbRIO-9684 devices. The

sbRIO-9687 is not electrically or mechanically compatible with other NI devices.

Caution The sbRIO-9683 or sbRIO-9684 simultaneous sampled isolated AI's

common ground is short circuited to the main ground on the sbRIO-9687 interface

board when assembled, defeating the channel-to-common isolation ratings of these

circuits.

Unpacking the Kit

Caution To prevent electrostatic discharge (ESD) from damaging the device,

ground yourself using a grounding strap or by holding a grounded object, such as

your computer chassis.

1. Touch the antistatic package to a metal part of the computer chassis.

2. Remove the device from the package and inspect the device for loose components or any

other sign of damage.

Caution Never touch the exposed pins of connectors.

Note Do not install a device if it appears damaged in any way.

3. Unpack any other items and documentation from the kit.

Store the device in the antistatic package when the device is not in use.

Verifying the Kit Contents

Verify the following components are in your kit.

• sbRIO-9687

• sbRIO power cable assembly, 9.5 in.

• (QTY 2) 10-pin flat data cable

• 2-pin power plug

• 2-pin plug for display power

2| ni.com | sbRIO-9687 Getting Started Guide

• 6-pin signal plug

• 12-pin signal plug

• (QTY 3) 24-pin signal plug

• (QTY 3) 26-pin signal plug

• (QTY 2) 36-pin signal plug

• Aluminum mounting plate

• (QTY 2) Handles

• (QTY 4) 8-32 × 3/8 in. panhead screws (for handles)

• (QTY 9) Standoffs and screws, I/F PCB to Panel, M3 × 43.36 mm M-F, 6 mm Hex,

M3 x 5 mm panhead screws

• (QTY 4) Standoffs and screws, RMC to I/F PCB, M3 x 11.12 mm M-F, 6 mm Hex,

M3 x 5 mm panhead screws

Also included is an OEM kit with an sbRIO-9607 CompactRIO Single-Board Controller, an

sbRIO-9683 or sbRIO-9684 General Purpose Inverter Controller (GPIC), and mounting

hardware:

• sbRIO-9607 controller

• sbRIO-9683 or sbRIO-9684 GPIC

• (QTY 4) Standoffs and screws, M3 × 43.36 mm M-F, 4.5 mm Hex, M3 × 5 mm panhead

screws1

• (QTY 4) Standoffs, RMC to Panel, M3 × 29.81 mm M-F, 4.5 mm Hex (no screws)

• (QTY 4) Standoffs and screws, M3 × 11.12 mm M-F, 4.5 mm Hex, M3 × 5 mm panhead

screws1

• (QTY 4) Standoffs and screws, sbRIO to RMC, M3 × 9.65 mm M-F, 4.5 mm Hex,

M3 × 5 mm panhead screws

• sbRIO power cable assembly, mini-fit pigtail, 2C, 12 in.1

•NI 9683 User Manual and Specifications or NI 9684 User Manual and Specifications

• sbRIO Thermal Kit:

– Heat spreader

– Gap pad

– (QTY 4) Standoff, M3 × 16 mm, M-F, 4.5 Hex

– (QTY 2) Standoff, M3 × 18 mm, M-F, 4.5 Hex1

– (QTY 6) M3 × 8 mm panhead screws1

–Thermal Kit for NI sbRIO-9607/9627/9637 Installation and Specifications Manual

1Some of the mounting hardware included with the OEM kits and the sbRIO Thermal Kit is not

required for this mounting procedure.

sbRIO-9687 Getting Started Guide | © National Instruments | 3

Hardware Overview

The sbRIO-9687 is intended to be used together with the sbRIO-9683 or sbRIO-9684 General

Purpose Inverter Controller and the sbRIO-9607 CompactRIO Single-Board Controller. These

boards are designed to be stacked with board-to-board connectors.

The following figure shows the components of the sbRIO-9687.

Figure 1. sbRIO-9687 Components

1. Power connector

2. Inverter connectors

3. Thermistor connector

4. Display RS232 connector

5. Display power connector

6. AO breakout connector

7. AI connectors

8. RS232 input

9. Expansion board connectors

10. HB signals breakout connector

11. DI breakout connector

12. CAN input

13. sbRIO-9607 power

14. Relay outputs

15. Feedback connectors

16. DO breakout connector

Dimensions

The following figures show the board dimensions and connector height for the sbRIO-9687.

For detailed dimensional drawings and 3D models, visit ni.com/dimensions and search for

9687.

4| ni.com | sbRIO-9687 Getting Started Guide

Figure 2. Primary Side Dimensions, Millimeters (Inches)

4X Ø4.37 mm

(0.172 in.)

20.83 mm (0.820 in.)

84.84 mm (3.340 in.)

0.0 mm (0.00 in.)

13X Ø3.68 mm (0.145 in.)

5.08 mm (0.200 in.)

7.62 mm (0.300 in.)

39.37 mm (1.550 in.)

69.85 mm (2.750 in.)

109.22 mm (4.300 in.)

134.62 mm (5.300 in.)

218.44 mm (8.600 in.)

269.24 mm (10.600 in.)

274.32 mm (10.800 in.)

105.66 mm (4.160 in.)

100.58 mm (3.960 in.)

12.7 mm (0.500 in.)

0.0 mm (0.00 in.)

28.85 mm (1.136 in.)

140.82 mm (5.544 in.)

169.67 mm (6.680 in.)

182.37 mm (7.180 in.)

270.26 mm (10.640 in.)

275.34 mm (10.840 in.)

Figure 3. Height of Expansion Board Connectors, Millimeters (Inches)

9.1 mm (0.358 in.)

Power

Input voltage (+24 V)

Typical +24 V

Maximum +28.8 V

Minimum +19.2 V

sbRIO-9687 Getting Started Guide | © National Instruments | 5

Maximum DC input current 8 A

F4 Fuse 10 A, 250 VAC, Fast Acting, .25 in. × 1.25 in.

Onboard current consumption 0.1 A max

GPIC current consumption 0.75 A max

Preparing the Environment

Ensure that the environment in which you are using the sbRIO-9687 meets the following

specifications.

Operating temperature2 (IEC 60068-2-1,

IEC 60068-2-2)

-40 °C to 85 °C

Storage temperature (IEC 60068-2-1, IEC

60068-2-2)

-40 °C to 85 °C

Operating humidity (IEC 60068-2-78) 10% RH to 90% RH, noncondensing

Storage humidity (IEC 60068-2-78) 5% RH to 95% RH, noncondensing

Pollution degree 2

Maximum altitude 2,000 m

Indoor use only.

Note Refer to the device specifications on ni.com/manuals for complete

specifications.

Mounting the Hardware

Before you mount the sbRIO-9687, the thermal kit, sbRIO-9607 controller, and sbRIO-9683 or

sbRIO-9684 GPIC must be mounted to a thermally conductive surface at least 3 mm thick.

The thermally conductive surface acts as a heat spreader for the sbRIO-9607; ensure a good

thermal contact.

Required Tools

The following tools are required for mounting the sbRIO-9687:

• Screwdriver, Phillips #1

• Socket driver, 4.5 mm

2Measure the local ambient temperature by placing thermocouples on both sides of the PCB, 5 mm

(0.2 in.) from the board surface. Users populating the sbRIO-9687 input termination resistors

should thermally validate that, in the vicinity of the resistors, the local ambient temperature does

not exceed 85 °C and the input termination resistor case temperatures and local PCB surface

temperatures do not exceed 125 °C.

6| ni.com | sbRIO-9687 Getting Started Guide

• Socket driver, 6 mm

• Thermal interface material

Note Eight M3 nuts are included with sbRIO-9684 mounting hardware. These M3

nuts are provided to secure the board assembly for temporary mounting

configurations where holes are not tapped into the mounting surface. To prevent

possible damage to the device, use caution when installing the M3 nuts.

Installing the Thermal Kit and the sbRIO-9607

Complete the following steps to install the sbRIO Thermal Kit and the sbRIO-9607.

1. Prepare the mounting surface by tapping holes according to the Surface Mounting

Dimensions.

2. Install the heat spreader to the mounting surface or use the aluminum plate to mount the

heat spreader.

a) Apply a thermal interface material, such as grease, to the flat side of the heat

spreader.

b) Align the heat spreader with the tapped holes for the sbRIO-9607. Refer to Figure 5,

Installing the sbRIO-9607, for orientation.

c) Fasten the four M3×16 mm, M-F standoffs through the heat spreader to the tapped

holes for the sbRIO-9607.

Tip Tighten all standoffs and screws to a maximum torque of 0.56 N · m

(5 lb · in.).

Figure 4. Mounting the Heat Spreader

3. Attach cables to the sbRIO-9607.

a) Attach a data cable to the sbRIO-9607 RS232 connector.

b) Attach a data cable to the sbRIO-9607 CAN connector.

c) Attach the power cable to the sbRIO-9607 power connector.

4. Apply the gap pad to the sbRIO-9607. Refer to the Thermal Kit for NI

sbRIO-9607/9627/9637 Installation and Specifications Manual for information about gap

pad placement.

5. Align the sbRIO-9607 with the heat spreader.

6. Fasten the four M3×9.65 mm, M-F standoffs through the sbRIO-9607 to the M3×16 mm,

M-F standoffs.

sbRIO-9687 Getting Started Guide | © National Instruments | 7

Caution The gap pad is a viscoelastic material and compressing it too quickly

places a large amount of stress on board components. If you must use an

automatic screwdriver, fasten these screws at a rate less than 4.23 mm/s

(10 in./min.) to prevent damage during assembly.

Figure 5. Installing the sbRIO-9607

Mounting the sbRIO-9683 or sbRIO-9684

Once the sbRIO-9607 and Thermal Kit are installed, the next step is to install the sbRIO-9683

or sbRIO-9684 mezzanine board.

1. Install the M3 × 29.81 mm, M-F standoffs to the tapped holes for the sbRIO-9683 or

sbRIO-9684 .

2. Align the sbRIO-9683 or sbRIO-9684 with the M3 × 29.81 mm, M-F standoffs and the

sbRIO-9607.

3. Seat the mezzanine card connectors on the sbRIO-9683 or sbRIO-9684 and the

sbRIO-9607 to connect the boards.

4. Fasten the M3 × 11.12 mm, M-F, 6 mm Hex standoffs through the sbRIO-9683 or

sbRIO-9684 to the M3 × 29.81 mm, M-F standoffs.

5. Insert four M3 × 5 mm panhead screws through the sbRIO-9683 or sbRIO-9684 to the

M3 × 9.65 mm, M-F standoffs.

8| ni.com | sbRIO-9687 Getting Started Guide

Figure 6. Mating the sbRIO-9683 or sbRIO-9684 to the sbRIO-9607

Mounting the sbRIO-9687

1. Install the sbRIO-9687 handles.

a) Align the handles with the dedicated fixing holes on the sbRIO-9687.

b) Insert two 8-32 × 3/8 in. panhead screws for each handle through the sbRIO-9687.

2. Install the sbRIO-9687.

a) Install the M3 x 43.36, M-F 6 mm Hex standoffs (x9) in the tapped holes for the

sbRIO-9687.

sbRIO-9687 Getting Started Guide | © National Instruments | 9

b) Align the sbRIO-9687 with the M3 x 43.36, M-F standoffs and the four M3 x 11.12,

M-F standoffs.

c) Seat the sbRIO-9687 connectors and the sbRIO-9683 or sbRIO-9684 connectors to

connect the boards.

d) Insert and tighten M3 x 5 panhead screws through the sbRIO-9687 to the installed

M3 x 43.36, M-F standoffs and to the M3 x 11.12, M-F standoffs.

e) Connect the CAN input cable and the RS232 input cable to sbRIO-9687 connectors

J1 and J2, respectively.

f) Connect the power cable between the sbRIO-9687 and the sbRIO-9607.

Figure 7. Mating the sbRIO-9687 to the sbRIO-9683 or sbRIO-9684

10 | ni.com | sbRIO-9687 Getting Started Guide

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