Nilfisk-Advance SelectGloss 21P 56010814 Montage- und Wartungsanleitung

12/99 Form Number 56041488

SelectGloss™ 21P

OPERATOR MANUAL AND PARTS LISTOPERATOR MANUAL AND PARTS LIST

OPERATOR MANUAL AND PARTS LIST

Kent MODEL 56010814

RECORD THIS IMPORTANT INFORMATION

DATE OF PURCHASE

PURCHASED FROM

ADDRESS

CITY STATE ZIP

PHONE CONTACT

MACHINE SERIAL NUMBER

ENGINE

ENGINE SERIAL NUMBER

IMPORTANT PHONE NUMBERS

Medical Emergenc

Police

Fire Department

Safe Operating Practicess

for

Kent by Nilfisk-Advance Propane Powered

Burnishers

Give serious consideration to items marked by this symbol, failure to do so may

cause injury to yourself or others and/or cause damage to the machine.

WARNING

• Only allow qualified and trained personnel to operate equipment

• Closely follow maintenance and operating instructions

• Keep accurate records of maintenance and service in provided log book

• Remember, routine maintenance NOW will prevent a breakdown LATER

• Always check oil level before starting

• Keep nuts and bolts tightened and hose connections snug

• Refer to engine manufacturer's service manual or contact Nilfisk-Advance for engine repairs or

adjustments not listed in this manual

• Never alter or reconstruct the fuel system To do so may be dangerous and will void the factory

warranty

• Always use U L , C T C /D O T listed cylinders supplied by Nilfisk-Advance

• Be careful not to cross thread the Rego gas line coupling at the fuel cylinder

• Always store cylinder outside away from heat and direct sunlight

• Never leave the machine running unattended

•Alwa s operate in a well ventilated area. Failure to do so may cause nausea or carbon monoxide

poisoning )

•Warning: Keep hands and feet clear of rotating pad! Inspect pad holders regularly (A fractured pad

holder may result in pad fragments causing injury )

WARNING

Have the machine serviced b a certified technician, including an emission check

ever three (3) months.

NOTE: This machine is manufactured for commercial use only.

Failure to follow the instructions and warnings appearing in this operating manual or

on machine labels ma result in serious injur to the person using the machine and

possibl to other persons and propert .

SAFE OPERATING PRACTICES (Continued)

Propane Powered Floor Burnishers are designed and manufactured for high speed commercial floor buffing only

These machines are designed to buff most modern types of floors including composition tile, stone, marble,

terrazzo, and resilient floor covering using floor coatings designed for high speed buffing

Even though NFPA 58 8-4 5 says " these machines shall be permitted to be used in buildings frequented by

the public, including the times when such buildings are occupied by the public " Nilfisk-Advance suggests

use when occupancy of a given work area is at a minimum

These machines should not:

• Be used in nursing homes, hospitals, day care centers etc

• Be used by unqualified or untrained personnel

• Be used unless properly maintained and adjusted

• Be left running unattended

• Be used on areas with obstructions such as thresholds, floor outlet boxes, etc

• Be used in rooms without proper ventilation

These Propane Powered Burnishers are designed with the burnishing head offset to the right side to make it

easier to burnish the floor close to the edge It is recommended to start burnishing on the right side of the aisle,

turn and come back down the isle in the opposite direction overlapping the previous path slightly Continue this

pattern until the floor area to be burnished has been covered with the last pass being on the right side of the

machine The forward speed is generally at a normal walking speed

Caution: Do not allow the burnisher to operate without moving. It ma burn the floor and could cause

damage to the floor covering.

SPECIFICATIONS

SELECTGLOSS™ 21P

Pad Size 21" (53 3cm)

Pad Speed 2000 RPM

Width 22 75" (57 8 cm)

Length 51 5" (130 8 cm)

Engine Honda 11 hp

Starting 110 Volt

Weight 201 lbs (91 2 kg )

Deck Cast Alum Alloy

Vibration Less than 2 5m/s2

Sound Level 88 db

TABLE OF CONTENTS

I. Propane Machine Safet

A Purpose 1

B Refueling and Storage of Fuel Cylinders 1

C Safety in Engineering 1

D Use and Care 1

II. Machine Preparation

A Adding Oil 1

B Filling the Fuel Cylinder 2

C Installing the Fuel Cylinder 2

III. Operating Instructions

A Starting Instructions 2

B Operation 3

C Idling and Stopping the Machine 3

D Installing and Changing the Buffer Pad 3

E Storage 3

F Transportation 3

IV. Scheduled Maintenance 4

V. General Maintenance Procedures

A Fuel System

1 Adjusting the Regulator 5

2 Engine Dust Filter 5

3 Carburetor Air Filter 5

4 Fuel Hose and Connections 5

B Engine Maintenance

1 Cooling Fins 5

2 Head Bolts 5

3 Changing Oil 6

C Belt Maintenance 6

D Adjusting the Handle 7

VI. Troubleshooting 7

VII. Drawing and Parts List

A Honda Engine, Deck, and Handle Drawing and Parts List 8,9

I. Propane Machine Safet

A. Purpose

The accepted demand for and use of propane powered burnishers underscores the need

for responsible manufacturers and users to stress the importance of safet . This manual is

designed to provide the information ou need to ensure proper and safe use of propane

powered burnishers.

In addition, we recommend operators of propane powered burnishers to complete a

program of training and certification on the safe operation of this equipment.

B. Refueling and Storage of Fuel C linders

Propane cylinders should only be filled by an authorized propane dealer When not in use, they should

always be stored outside in an upright position in a secure, tamper-proof, steel mesh storage cabinet

This cabinet may be located next to the building but with at least five feet of space between the cabinet

and the nearest building opening (door or window)

The National Fire Protection Association (NFPA) Standard for Storage and Handling of LP Gas is the

appropriate U S A authority on safe propane use A copy of this publication is available through the

National Fire Protection Association in Quincy, Massachusetts (1-800-334-3555)

C. Safet in Engineering

Nilfisk-Advance engineers and manufactures machines utilizing U L (Underwriters Laboratories)

approved components where possible The U L logo will be affixed to a particular component This

means the component is listed Component recognition for the following parts is important: fuel

cylinders, couplings, regulators, and fuel lines We strongly recommend that you use only machines

meeting the above minimum requirements Even though the Kent propane powered burnishers meet

the O S H A Time Weighted Average (TWA) standard for noise, we still recommend hearing protection

be worn by the operator

D. Use and Care

Enclosed with our propane burnisher is a detailed Operator's Manual. Safet dictates that before

using an new equipment, read and understand the Operators Manual. We strongl recommend

this practice.

II. Machine Preparation

A. Adding Oil

The Burnisher is shipped by overland freight with the correct amount of oil in the engine Air freight

shipments require the machine to be shipped without oil

When Filling a "Dr " Burnisher or Changing The Oil:

Honda Engine: Add no more than 1 quart, then check the dipstick in the fill cap Add oil if

necessary but DO NOT OVERFILL! Always check oil before using the machine

NOTE: Honda engines use premium quality SAE 30, single viscosity motor oil

IMPORTANT: When checking oil, be sure that the machine is level Fill cap should be fully

screwed out and free Do not check oil by screwing cap in and then out again This will give a

false reading

WARNING

II. Machine Preparation (continued)

B. Filling the Propane Fuel C linder

Nilfisk-Advance uses the 20 lb capacity aluminum fuel cylinder which meets the D O T 4E240

standards These cylinders are also listed by U L Filling should ONLY be done by a qualified propane

dealer A properly filled cylinder should not exceed 80% of the rated capacity

DO NOT attempt c linder repair. Return the c linder to our propane dealer if repair is necessar .

Please note that D.O.T. regulations prohibit shipping of c linders after the c linder has been filled

with propane.

C. Installing the Fuel C linder

Strap the cylinder in place by clamping the toggle assembly to the cylinder band Adjust the toggle

assembly by screwing in or out in order to keep the tank firmly secured Connect the fuel hose coupling

to the service valve by turning right (clockwise) HAND TIGHTEN ONLY. Make sure coupling is not

cross threaded and check for leakage by noting any odors of propane immediately after cylinder is

connected (It is sometimes easier to install if the connection to the service valve is made before

strapping the cylinder in place

To remove cylinder, reverse above procedure Always connect or change cylinders in a well ventilated

area

III. Operating Instruction

A. Starting Instructions

1 Check oil and fuel levels

2 Check and clean engine air filter

NEVER RUN CONTINUOUSLY FOR MORE THAN 1 HOUR WITHOUT CLEANING OR

CHANGING ENGINE DUST FILTER. (See Scheduled Maintenance)

3 Check carburetor air filter. Change if necessar . (See Scheduled Maintenance)

4 Turn propane service valve on the fuel cylinder counter-clockwise to open

5 Allow machine to tilt backward (pad off floor) and move the throttle to the SLOW position

6 Plug electric cord into 110 volt wall receptacle and onto starter switch

7 Engage starter by pushing the button on starter switch

Note: Do not engage starter for more than 10 seconds Allow a 60 second cool down period for

each 10 second start-up cycle If the starter overheats an internal overload switch will prevent it

from operating until cooled Wait 15 or 20 minutes before trying again

8 After engine starts, adjust the throttle to the proper speed

B. Operation

1 After engine has started, allow approximately 30 seconds for the engine to "warm up" then

advance the throttle to operating speed

2 Lower the burnishing head to the floor while moving the machine forward

CAUTION!! Do not run the machine without moving If allowed to run in one spot damage to the

floor may occur

3 To stop burnishing, push down on handle raising the burnishing head off the floor

WARNING

III. Operating Instructions (continued)

C. Idling and Stopping the Machine

If for any reason the machine needs to idle for short periods of time, simply raise the burnishing head and

move the throttle to the SLOW position

Allowing the engine to idle excessivel will increase the concentration of carbon monoxide!

To stop the engine, close the service valve on the fuel cylinder by turning it clockwise (The engine will stop

when the fuel in the lines has been depleted)

NOTE: FOR EMERGENCY STOP: Pull throttle lever all the way back, this will activate the "KILL" switch

D. Installing/Changing Burnishing Pad

1 With engine OFF, turn the machine over on the RIGHT side (the starter side) This can easily be

accomplished by pushing down on the right handle grip with some force while the machine is tilted

back

2 Carefully pull old pad off the velcro pad holding material

3 Carefull inspect the padholder for cracks or damage. Replace if necessar .

NOTE: A damaged padholder rotating at high speeds may be an extreme hazard if it should come

apart

4 Pull center from new pad, center pad on padholder and tuck the center under the plastic center ring

5 Press pad onto velcro

6 Return machine to upright position

E. Storage

Only authorized, trained personnel should have access to propane cylinders and machines

1 Remove propane fuel c linder when not in use and store it outside in a storage cage in

accordance with NFPA Chapter 5-4.2.1. Do not release or bleed propane inside of building.

Please consult your local Fire Marshall to insure that you are in compliance with local fire codes

2 Store machine away from objects that may fall and damage it

3 Never store machine or fuel cylinders near an open flame or heat producing devices

4 Make sure machine is cleaned properly before storing

5 Never store machines with cylinders installed, or spare cylinders, in an enclosed van or trailer

F. Transportation

When transporting a propane powered burnisher with the fuel cylinder installed, the cylinder should be securely

fastened with the service valve closed and the machine should be secured in the vehicle Any

propane fuel cylinders not installed on a machine should be securely fastened to avoid movement and

damage The service valves should be closed Never store machines with cylinders installed, or spare

cylinders, in an enclosed van or trailer

It is good practice to check propane cylinders for overfilling before transporting them If overfilled, correct

before loading them in the vehicle by venting the excess propane outside in a safe area using the fixed liquid

level gauge

WARNING

2,4,5

1 Perform after each hour of operation

2 Refer to Section V "General Maintenance Procedures"

3. These items should be serviced b an authorized Kent Service Center.

4 Refer to Engine Manufacturer's "Owners Manual" for recommended replacement

5 Always enter maintenance performed in "Service Log Book"

6 Routine maintenance

WARNING

IV. SCHEDULED MAINTENANCE

Following proper scheduled maintenance procedures will provide ears of uninterrupted service.

REGULAR SERVICE PERIOD

(Performed At Indicated Hour Intervals)

ITEM or TYPE of SERVICE

Each

Use 20 hrs 50 hrs 100 hrs 300 hrs

Engine Oil Check Level 2

Change 2,4,5

Engine Dust Filter Inspect 1

Clean/Change 1,2

Carburetor Air Cleaner Inspect 2

Clean/Change 2,4,5

Belt Inspect 2

Adjust/Replace As Required (5 below)

Fuel Hose & Connections Inspect 2

Replace If Signs of Wear are Present (3,5)

Cooling Fins Clean 2

Burnishing Head Assembly Inspect 6

Padholder Inspect When Changing Pads

Replace If Cracks Appear (7)

Bolts & Connections Inspect 6

Tighten 6

Spark Plug Clean/Replace 5,6 4,5

Valve Clearance Check 3,4,5

Exhaust Emissions Check 3,5

V. General Maintenance Procedures

A. Fuel S stem

The fuel system works from vacuum created by the engine running Turning the safety fill cylinder valve on

pressurizes the system for flow to the carburetor once the engine starts to crank

1 Adjusting the Regulator:

Note: The regulator and carburetor, on this machine has been factory pre-set Only Kent authorized

personnel trained and certified in propane fuel systems, should modify

or adjust the system or its settings

N F P A 58 8-1 4 states, "In the interest of safet , each person engaged in installing,

repairing, filling, or otherwise servicing an LP-Gas engine fuel s stem shall be properl

trained in the necessar procedures."

2. Engine Dust Filter

The engine dust filter should be cleaned each hour and after each use by rinsing with mild

detergent

Squeeze out excess water (do not wring) Allow the filter to air dry

Failure to maintain a clean engine air filter will cause the engine to overheat. Also, it ma

cause the exhaust emissions to elevate to harmful levels!

3. Carburetor Air Filter

a Loosen wing nut on top of air cleaner cover

b Remove foam pre-cleaner and paper filter element

c Clean foam pre-cleaner using the same procedure as "2" above

d Clean filter seal, making sure no dust is allowed in carburetor inlet

e Inspect paper element Replace the paper element if dirty, bent or damaged

f Install the clean paper element, pre-cleaner, air cleaner cover and wing nut

Note: Failure to maintain a clean air filter ma produce excessive carbon monoxide

emissions. Inspect it before each operation!

4. Fuel Hose and Connections

a Inspection

(1) Inspect hose for abrasions and other signs of wear; replace all worn or damaged

hoses

(2) Check for gas leaks by spreading a soapy water solution around all connections with

the service valve OPEN and the fuel system pressurized

b Fixing Leaking Joints

(1) Uncouple bad joint, clean joint then apply pipe sealing compound (Loc-Tite Pipe

Sealant with Teflon or equivalent) to clean joint

(2) Recouple joint finger tight plus 1/2 turn

(3) Recheck for leaks using soap and water solution and watching for bubbles at

the joint with fuel c linder service valve turned OPEN and the fuel s stem

pressurized.

B. Engine Maintenance

1. Cooling Fin Maintenance

a Remove the blower housing and other cooling shrouds

b Clean the cooling fins as necessary

c Reinstall the blower housing and other cooling shrouds

2. Head Bolt Maintenance

Refer to Engine Manufacturer's Service Manual

WARNING

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