Nilfisk-ALTO POSEIDON 5-32 PA Bedienungsanleitung

POSEIDON 5 - NA5

SERVICE MANUAL

ENGLISH

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12

Preface

This service manual contains detailed description of the main repair work on the cold HPW

POSEIDON 5 - NA5.

Repair work requires a suitable testing workplace with the necessary water and power supply.

If operating errors are evident, refer the customer to the operating instructions.

A fault in the cleaner can have several causes as described in the section on troubleshooting.

Refer to the illustrated spare parts lists during repairs. They show the assembly position and the

sequence in which the individual components should be assembled.

See ”Technical Service Bulletin (TSB) sheets. They include information on technical

modifications that have been made after this repair manual was printed.

”Technical Service Bulletin” sheets are also valid as a supplement to the spare parts list until

publication of a new edition.

Repair manuals and ” Technical Service Bulletin” sheets should be available at the site

where repairs are carried out.

It is not permitted to give them to third parties.

Use original Nilfisk-ALTO spare parts only.

I. Special tools /Spare parts

Wiring diagrams

Adjustment / Test

Service / Repair

Troubleshooting

Function

Construction

Technical data

Safety instructions

59-65

56-58

47-55

43 -46

36 -42

30 -35

6 -29

Index

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12

A.Safety instructions................................................... 5

B.Technical data.......................................................... 6

C.Constrution

-Overview Unit: .......................................................... 30

- Overview complete motor/pump .............................. 31

D.Function

-Electrical ................................................................... 36

-Funktion PCB............................................................ 37

-Schematic function.................................................... 39

E. Troubleshooting

-Table......................................................................... 43

- Failure description.................................................... 45

F. Service / Repair

-Indification................................................................. 47

-Chassis ..................................................................... 47

-Unloader/ By-pass valve ........................................... 48

-Pump ....................................................................... 50

-Wobble disc / motor ................................................. 54

G. Adjustment / Test

- Torque settings ........................................................ 56

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12

Safety instructions

For your own safety

ESD measures

(electrostatic discharge)

Observe valid safety regulations

for electrical equipment. In

particular, observe the following

regulations:

IEC 60335-2-79

EN 60335-2-79

Additionally:

Also see national regulations

Before using the cleaner, always

read the operating instructions

and keep them readily available.

Repair work should be carried

out by persons instructed in

electrical installations or by

trained electricians only.

Take the following ESD precautions before carrying out any

repairs to the electronics:

 Touch the earth conductor before repairing the cleaner

( to discharge electrostatic charge from your body ).

 Wear wrist band if necassary.

 Use a conductive floor covering or a conductive table cover.

 Never touch the printed circuit board or electronic components

( always hold on to plastic ).

 Transport electronic components in conductive packaging

( e.g. ESD bag ).

Technical data

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 6

Parent item no: Description:

107146700 POSEIDON 5-32 PA 230/1/50 UK

Service data Unit Value

Model

POSEIDON 5-32 PA

Item no. →

107146700

Technical Data ↓

Pump:

Pump pressure water bar

Pressure pump outlet @ Qiec bar 91

Pressure gun outlet @ Qiec bar 82

Retaining pressure* bar 145

Flow. Qiec l/min 9,7

Suction height dry m 1

Suction height primed m 2,5

Pump type NA5 v2

Number of pistons 3

Piston type Full Ceramic

Stroke mm

Pump oil type Castrol ALPHASyn 150

Pump oil amount l 0,73

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V 1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420558

Unit Data:

Nozzle size, water NT 0475

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 40

Max. Inlet temp. (pressure fed) °C 60

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type None

Hose

10 M WIRE HOSE 5/16 DN8

Guarantied sound power 82

Impactfactor calculated 2,6

Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1

Protection Class IPX5

Machine incl. standard acc. kg 68

Size - Machine alone L x W x H mm 735x570x1020

Technical data

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 7

Parent item no: Description:

107146701 POSEIDON 5-32 PAXT 230/1/50 UK

Service data Unit Value

Model

POSEIDON 5-32 PAXT

Item no. →

107146701

Technical Data ↓

Pump:

Pump pressure water bar

Pressure pump outlet @ Qiec bar 94

Pressure gun outlet @ Qiec bar 82

Retaining pressure* bar 145

Flow. Qiec l/min 9,7

Suction height dry m 1

Suction height primed m 2,5

Pump type NA5 v2

Number of pistons 3

Piston type Full Ceramic

Stroke mm

Pump oil type Castrol ALPHASyn 150

Pump oil amount l 0,73

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V 1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420558

Unit Data:

Nozzle size, water NT 0475

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 40

Max. Inlet temp. (pressure fed) °C 60

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type TURBOHAMMER PLUS 1040 STRAIGHT W/O NOZZ.

Hose

DN8 x 15 m

Guarantied sound power 82

Impactfactor calculated 2,6

Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1

Protection Class IPX5

Machine incl. standard acc. kg 73

Size - Machine alone L x W x H mm 890x570x1020

Technical data

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 8

Parent item no: Description:

107146702 POSEIDON 5-47 PA 200/3/50 JP

Service data Unit Value

Model

POSEIDON 5-47 PA

Item no. →

107146702

Technical Data ↓

Pump:

Pump pressure water bar

Pressure pump outlet @ Qiec bar 157

Pressure gun outlet @ Qiec bar 141

Retaining pressure* bar 230

Flow. Qiec l/min 13,6

Suction height dry m 1

Suction height primed m 2,5

Pump type NA5 v2

Number of pistons 3

Piston type Full Ceramic

Stroke mm

Pump oil type BP Energol GR-XP220

Pump oil amount l 0,73

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V 1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420554

Unit Data:

Nozzle size, water NT 0500

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 40

Max. Inlet temp. (pressure fed) °C 60

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type None

Hose

10 M WIRE HOSE 5/16 DN8

Guarantied sound power 88

Impactfactor calculated 4,7

Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1

Protection Class IPX5

Machine incl. standard acc. kg 71

Size - Machine alone L x W x H mm 735x570x1020

Technical data

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 9

Parent item no: Description:

107146703 POSEIDON 5-47 PA 200/3/60 JP

Service data Unit Value

Model

POSEIDON 5-47 PA

Item no. →107146703

Technical Data ↓

Pump:

Pump pressure water bar

Pressure pump outlet @ Qiec bar 157

Pressure gun outlet @ Qiec bar 141

Retaining pressure* bar 230

Flow. Qiec l/min 13,6

Suction height dry m 1

Suction height primed m 2,5

Pump type NA5 v2

Number of pistons 3

Piston type Full Ceramic

Stroke mm

Pump oil type BP Energol GR-XP220

Pump oil amount l 0,73

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V 1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1740

Electrical diagram no. 106420554

Unit Data:

Nozzle size, water NT 0500

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 40

Max. Inlet temp. (pressure fed) °C 60

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type TORNADO PLUS LANCE 1120 BEND

Secondary Lance Type None

Hose

10 M WIRE HOSE 5/16 DN8

Guarantied sound power 88

Impactfactor calculated 4,7

Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1

Protection Class IPX5

Machine incl. standard acc. kg 71

Size - Machine alone L x W x H mm 735x570x1020

Technical data

POSEIDON 5 NEW-NA5_en_Ver.1.0_20/12 10

Parent item no: Description:

107146705 POSEIDON 5-41 PA 400/3/50 EU

Service data Unit Value

Model

POSEIDON 5-41 PA

Item no. →

107146705

Technical Data ↓

Pump:

Pump pressure water bar

Pressure pump outlet @ Qiec bar 173

Pressure gun outlet @ Qiec bar 162

Retaining pressure* bar 230

Flow. Qiec l/min 11,6

Suction height dry m 1

Suction height primed m 2,5

Pump type NA5 v2

Number of pistons 3

Piston type Full Ceramic

Stroke mm

Pump oil type BP Energol GR-XP220

Pump oil amount l 0,73

Electric:

Electric data

Control voltage V

Highvoltage (HV) test voltage V 1,5

HV Insulation resistance 1

Earth circuit resistance 0,2

Pump revolutions 1450

Electrical diagram no. 106420550

Unit Data:

Nozzle size, water NT 0400

Max. Inlet temp. (primed) °C -

Max. Inlet temp. (suction) °C 40

Max. Inlet temp. (pressure fed) °C 60

Gun Type ERGO 2000 STD INCL. SWIVEL NILFISK

Primary Lance Type FLEXOPOWER PLUS 1120 BEND W/O NOZZLE

Secondary Lance Type None

Hose

DN6 x 10m

Guarantied sound power 88

Impactfactor calculated 4,1

Vibration ISO 5349, lance 1 / lance 2 <1,5 ±1

Protection Class IPX5

Machine incl. standard acc. kg 66

Size - Machine alone L x W x H mm 735x570x1020

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