Norac UC4+ Case 44 Series Bedienungsanleitung

Case 44 Series Main Lift Option

Installation Manual (3-bolt)

Spray Height Controller

Improving the ompetitiveness of Industry and

Agri ulture through Pre ision Measurement

Printed in Canada

Reorder P/N UC4+CS4-3B-INST Rev A (Case 44 Series Main Lift Kit – 44952D)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the

requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained

in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

INTRODUCTION .................................................................................................................................. 1

PARTS LISTS ...................................................................................................................................... 3

HYDRAULIC INSTALLATION ............................................................................................................. 7

MAIN LIFT VALVE INSTALLATION ................................................................................................... 9

ELECTRICAL INSTALLATION ......................................................................................................... 10

COMPLETING THE INSTALLATION ................................................................................................ 11

ELECTRICAL REFERENCE CABLE DRAWINGS ........................................................................ 12

7.1

ITEM C01: 44658-62 - CABLE ..................................................................................................... 12

7.2

ITEM C02: 44658-46D CABLE VALVE DT WITH PIGTAIL ............................................................. 13

INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to

provide operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or ha e suggestions

regarding the parts list or the installation procedure, please don’t hesitate to contact us ia

the information gi en below:

Phone: 1-800-667-3921 Canada (Toll Free)

1-866-306-6722 United States (Toll Free)

(+33) 06 03 87 80 78 Europe

1-306-664-6711 all other regions

E-mail: ser [email protected]

Website: www.norac.ca

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual. All parts supplied are selected

specially to fit the sprayer to facilitate a

complete installation. However, NORAC

cannot guarantee all parts fit as intended due

to the variations of the sprayer by the

manufacturer. Please read this manual in

its entirety before attempting installation.

ATTENTION:

When installing the UC4+ Spray Height

Control system please be aware that at a

point in the installation your sprayer booms

will be inoperative until the installation is

complete. Any installation procedure

requiring boom mo ement will need to be

done first. Once the hydraulics have been

disconnected you must complete the

electrical installation before the booms

become operative.

PARTS LISTS

The parts that come with your UC4+ Sprayer Boom System are listed in Table 1. The item number on

the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – UC4+ Spray Height Control System Parts (Re A)

Item Part Number Name Quantity

C01 44658-62 CABLE VALVE CS4 INTE FACE 1

C02 44658-46D CABLE VALVE DT OLL WITH PIGTAIL 1

H01 44865-48 HYD AULICS FITTING KIT - CS4 1

H02 44863-38 HOSE ASSEMBLY 122 2-06 156 IN L 6FO X 6FO X90 2

M01 UC4+CS4-3B-INST MANUAL INSTALLATION UC4+ CASE 44 SE IES MAIN LIFT KIT - 44952D 1

V01 44952D VALVE ASSEMBLY SINGLE STATION EXPANSION P OPO TIONAL 1

Table 2 - 44865-48 (Re A) - Hydraulics Fittings Kit Details

Item Part Number Name Quantity

Picture

F03 104586 TEE ADAPTE - 6FO X 6MO T 2

F04 44917 MALE ADAPTE - 6MB 6MO 2

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MA E

OR FEMA E

ANG E

SWIVE

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - F AT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied

Permatex Anti-seize grease to all threaded parts upon installation. Permatex Anti-seize lubricant is

preferred, but other similar anti-seize products may be used.

Figure 1 - Hydraulic Components

HYDRAULIC INSTALLATION

WARNING!

The hydraulic system creates ery high

pressure. Before disconnecting any

hydraulic lines ensure all pressure has

been bled from the system.

IMPORTANT:

Component failure due to oil

contamination is not co ered under the

UC4+ Spray Height Control system

warranty. It is recommended that a

qualified technician does the hydraulic

installation.

Sprayers with a model year of

2007 and older require the main lift al e

to be changed. See Section 4 for

instructions on how to do this.

1. Use Figure 1 as a reference for

installing the hydraulics.

2. On a clean surface remove all plastic

plugs from the NORAC expansion valve

block (V01).

3. Install the 6MB 6MOR fitting (F04) into

the A and B ports of the expansion block

(Figure 2).

Figure 2 - Third station expansion block

assembly

4. Remove the three 4MBP plugs from the

UC4+ 2 station valve block.

5. Coat the three o-rings in hydraulic oil

and install them into the expansion

block.

Make sure the o-rings are properly

seated.

Figure 3 - Expansion Val e O-Ring

Placement

6. Thread the 4.5” studs into the UC4+

block.

Figure 4 - Expansion Val e Stud

Insertion

7. Attach the expansion block to the UC4+

block using the included spring washers

and nuts.

8. Tighten the nuts on the studs to 31 ft-lbs

Torque.

Figure 5 - Expansion Val e Final

Assembly

9. If the valve block is not already installed

on the sprayer, install it as outlined in

the UC4+ Spray Height Control kit

installation manual.

10. Attach the straight 6FORX fittings on

the hoses (H02) to the A and B ports on

the expansion block. Route the free end

of the hoses (H02) to the Case main lift

tee, which is located near the sprayer

axle.

11. Disconnect the raise hose that runs from

the Case valve block to the main lift tee

and install the 6FORX 6MORT (F03)

onto the existing Case 6MORT (Figure

6).

12. Connect the NORAC hose (H02) that is

connected to the B port on the NORAC

expansion block to the tee fitting F03.

13. Reconnect the hose that runs from the

Case main lift valve block to the main

lift tee. This connects onto the tee fitting

F03.

14. Disconnect the lower hose that runs from

the Case valve block to the main lift tee

15. Connect the NORAC hose (H02) that is

connected to the A port on the NORAC

expansion block to the tee fitting F03.

16. Reconnect the hose that runs from the

Case main lift valve block to the main

lift tee. This connects onto the tee fitting

F03.

You must ensure no hydraulic

components will interfere with any

sprayer parts or be pulled tight at

any time.

Figure 6 - Location of main lift tees when looking from front of sprayer towards the rear

Hoses running to

main lift cylinders

Main Lift Tee

connectors

Hoses running forward

to Case main lift block

MAIN LIFT VALVE INSTALLATION

If the sprayer was built prior to model year 2007 then the main lift valve may have to be replaced

with a part from your local Case Dealership. If the booms will go up, but not down; the valve

will need to be replaced. The Case part number of the required valve is 87558232.

1. Lower the main lift all the way to the bottom.

2. Turn OFF the sprayer ignition.

3. Loosen the hoses on each side of one of the main lift cylinders located at the back of the

sprayer. This is to remove any pressure from the system.

4. Remove the coils from the main lift valve, located under the sprayer.

Figure 7 - Main Lift Val e Location

5. Thread the valve out of the valve housing and thread the new valve in.

6. Reinstall the coils onto the new main lift valve.

Remove this

nut and the

two coils.

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