Norac UC4+ Bedienungsanleitung

John Deere 4700, 4710, 4720 Active Roll

Installation Manual

Spray Height Controller

Improving the competitiveness of Industry and Agriculture

throu

h Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+JD7A-INST Rev N (John Deere 4700, 4710, 4720 Active Roll)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to

update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical

information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION .................................................................................................................................................. 1

2GENERAL SYSTEM DESCRIPTION ................................................................................................................... 2

3PARTS LISTS.......................................................................................................................................................... 3

4INSTALLATION PROCEDURE......................................................................................................................... 10

4.1EXISTING SYSTEM CHECK .............................................................................................................................. 10

4.2BOOM SPEED TEST ........................................................................................................................................ 10

4.3WING SENSOR INSTALLATION ...................................................................................................................... 12

4.4MAIN LIFT SENSOR INSTALLATION .................................................................................................... 15

4.5ROLL SENSOR INSTALLATION........................................................................................................................ 16

4.6TARGET INSTALLATION AND ALIGNMENT .................................................................................................... 17

4.7HYDRAULIC INSTALLATION........................................................................................................................... 20

4.7.1Roll Cylinder Installation..................................................................................................................................................................................20

4.7.2Valve Mounting .................................................................................................................................................................................................22

4.7.3Hydraulic Plumbing ..........................................................................................................................................................................................24

4.8ELECTRICAL INSTALLATION .......................................................................................................................... 30

4.9COMPLETING THE INSTALLATION ................................................................................................................. 35

4.10SYSTEM MAINTENANCE ................................................................................................................................. 36

5ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................................ 37

5.1ITEM C1: 44662B-40 –SENSOR TRUNK CABLE............................................................................................. 37

5.2ITEM C2: 44668 –SENSOR BRANCH CABLE .................................................................................................. 37

5.3ITEM C3: 44656D –CABLE VALVE VARIABLE RATE DT ............................................................................... 38

5.4ITEM C4: 44651 –VALVE EXTENSION CABLE ............................................................................................... 39

5.5ITEM C10: 44650-14 –POWER CABLE .......................................................................................................... 39

5.6ITEM C12: 44658-01 –UC4 JD JUNCTION CABLE ........................................................................................ 40

5.7ITEM C70: 44658-08D –UC4 ROLL BIAS VALVE CABLE DT....................................................................... 41

5.8ITEM C71: 44647 –CABLE UC3 SENSOR ROLL BIAS ................................................................................... 42

6APPENDIX A - INTERFACE CABLE MODIFICATION PROCEDURE........................................................ 43

1INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to provide

operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve sprayer

efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A thorough

understanding of this manual will ensure that you receive the maximum benefit from the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions

regarding the parts list or the installation procedure, please don’t hesitate to contact us.

2GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual. All parts supplied are selected specially

to fit the sprayer to facilitate a complete

installation. However, NORAC cannot

guarantee all parts fit as intended due to the

variations of the sprayer by the manufacturer.

Please read this manual in its entirety

before attempting installation.

ATTENTION:

When installing the UC4+ Spray Height Control

please be aware that at a point in the installation

your sprayer booms will be inoperative until the

installation is complete. Any installation

procedure requiring boom movement will

need to be done first. Once the hydraulics

have been disconnected you must complete the

electrical installation before the booms become

operative.

3PARTS LISTS

The parts that come with your UC4+ Spray Height Control System are listed in Table 1. The item

number on the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – John Deere 4720 Active Roll Sprayer Boom Control System Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B09 44695-10 BRACKET SPRAYER FRAME TARGET ROLL BIAS CYLINDER REV C 1

B11 44740 MOUNTING BRACKET ROLL SENSOR UC4 1

B12 44741 MOUNTING BRACKET ROLL SENSOR TARGET UC4 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

B14 44674 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B16 105415 CLAMP EXHAUST 2IN PLATED 4

B18 44695-18 PIN ACTIVE ROLL CYLINDER UPPER JD 20MM ZINC 1

C01 44662B-40 CABLE UC3 SENSOR TRUNK AMPF TO AMPF BLACK STANDARD 40FEET 1

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C04 44651 CABLE VALVE EXTENSION 1

C10 44650-14 CABLE POWER UC3 BOOM CONTROL JOHN DEERE 1

C12 44658-01 UC3 CABLE VALVE BC JD REV-A 1

C70 44658-08D CABLE VALVE ROLL BIAS DT 1

C71 44674 CABLE UC3 SENSOR ROLL BIAS 2

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 4

E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1

H02 44863-23 HOSE ASSEMBLY 122R2-06 32 IN L 6FORX 6FORX 2

H06 44862-05 HOSE ASSEMBLY 122R2-04 144 IN L 4FORX 4FORX 1

H20 44865-19 HYDRAULICS FITTING KIT - JD7 1

H21 44865-38 HYDRAULICS FITTING KIT - ACTIVE ROLL 1

H70 44864-04 HOSE ASSEMBLY 122R2-08 168 IN L 6FORX 12FORX 1

H71 44864-03 HOSE ASSEMBLY 122R2-08 166 IN L 6FORX 6FORX 1

H75 105480 HYD CYLINDER ROLL BIAS 1.75IN BORE X 7.125IN STROKE REV C 1

H76 44865-11 HOSE ASSEMBLY 122R2-04 60 IN L 4FORX 4FORX 2

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+JD7A-INST MANUAL INSTALLATION UC4+ JOHN DEERE 4720 ACTIVE ROLL 1

M70 100660 BOLT HEX NC GR5 PLTD 1/4X1 1

M71 100871 NUT LOCK NYLON NC PLT ¼ IN 1

V01 44960D VALVE BLOCK ASSEMBLY 3 STATION CC/LS PROP DT 4 BOLT 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers is 44641.

Table 2 – 44865-19 - JD7 Hydraulics Fittings Kit Details

Item Part Number Name Quantity Picture

F02 104691 TEE ADAPTER - 4FORXR 4MORT 1

F03 104586 TEE ADAPTER - 6FORXR 6MORT 3

F04 105226 MALE TO FEMALE ADAPTER - 4MOR 6FORX 1

F05 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 4

F06 104693 MALE ADAPTER - 4MOR 4MB 1

F07 44916 MALE ADAPTER - 6MB-4MOR MACHINED ORB 4

F08 44928 ORIFICE INSERT .047 IN ONE WAY 4

F09 103381 PLUG - 4MBP 4

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

Table 3 - 44865-38 - Active Roll Fittings Kit Details

These fittings are only used when installing the active roll option.

Item Part Number Name Quantity

Picture

F10 104586 TEE ADAPTER - 6FORXR 6MORT 3

F11 105338 TEE ADAPTER - 12FORXOR 12MORT 1

F12 44916 MALE ADAPTER - 6MB-4MOR MACHINED ORB 4

F14 104694 MALE ADAPTER 4MOR 4FORX90 1

F07A 44928 ORIFICE INSERT .047 IN ONE WAY 1

F07B 44935 ORIFICE INSERT .042 IN ONE WAY 1

Table 4 – Additional Parts

Item Part Number Packed with: Name Quantity

Picture

M13 104557 44650-14 (C10) RUBBER GROMMET 1

M14 104314 44658-01 (C12) 6 WAY SHROUD (KEYED A&F) 1

M15 104315 44658-01 (C12) 6 WAY TOWER (KEYED A&F) 1

M16 104302 44651 (C04) 6 WAY SHROUD 1

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the

supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

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