Norac UC4+ SPRACOUPE 4000 Series Bedienungsanleitung

SPRACOUPE 4000 Series

Installation Manual

Spray Height Controller

Improving the competitiveness of Industry and Agriculture

throu

h Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+SC4-INST Rev B (SPRACOUPE 4000 Series)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to

update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual. The technical

information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION ................................................................................................................................................. 1

2GENERAL SYSTEM DESCRIPTION .................................................................................................................. 2

3PARTS LISTS......................................................................................................................................................... 3

4INSTALLATION PROCEDURE.......................................................................................................................... 7

4.1EXISTING SYSTEM CHECK ............................................................................................................................... 7

4.2BOOM SPEED TEST ......................................................................................................................................... 7

4.3WING SENSOR INSTALLATION ....................................................................................................................... 9

4.4ROLL SENSOR INSTALLATION....................................................................................................................... 12

4.5HYDRAULIC INSTALLATION.......................................................................................................................... 13

4.5.1Valve Assembly 13

4.5.2Valve Mounting 14

4.5.3Hydraulic Plumbing 15

4.6ELECTRICAL INSTALLATION ......................................................................................................................... 17

4.7COMPLETING THE INSTALLATION ................................................................................................................ 20

5ELECTRICAL REFERENCE – CABLE DRAWINGS....................................................................................... 21

5.1ITEM C02: 44668 –SENSOR BRANCH CABLE ............................................................................................... 21

5.2ITEM C03: 44656D –CABLE VALVE VARIABLE RATE DT ............................................................................ 22

5.3ITEM C10: 44658-93 –UC4+ SPRACOUPE INTERFACE CABLE.................................................................... 23

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to provide

operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve sprayer

efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A thorough

understanding of this manual will ensure that you receive the maximum benefit from the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions

regarding the parts list or the installation procedure, please don’t hesitate to contact us.

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in this

manual. All parts supplied are selected specially

to fit the sprayer to facilitate a complete

installation. However, NORAC cannot

guarantee all parts fit as intended due to the

variations of the sprayer by the manufacturer.

Please read this manual in its entirety

before attempting installation.

ATTENTION:

When installing the UC4+ Spray Height Control

system please be aware that at a point in the

installation your sprayer booms will be

inoperative until the installation is complete.

Any installation procedure requiring

boom movement will need to be done

first. Once the hydraulics have been

disconnected you must complete the electrical

installation before the booms become operative.

3 PARTS LISTS

The parts that come with your UC4+ System are listed in Table 1. The item number on the left side of

this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – SPRACOUPE Spray Height Control system Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C10 44658-93 CABLE INTERFACE UC4 SPRA COUPE 1

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 2

E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1

H02 44863-07 HOSE ASSEMBLY 122R2-06 32 IN L 6FJX 6FJX45 4

H03 44863-12 HOSE ASSEMBLY 122R2-06 40 IN L 6FJX 6FJX90 2

H20 44865-62 HYDRAULICS FITTING KIT - SC4 1

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+SC4-INST MANUAL INSTALLATION UC4+ SPRAY COUPE 4000 SERIES 1

V01 44959D-SC4 VALVE BLOCK ASSEMBLY 2 STATION OC/LS PROP DT 4 BOLT PRESET PSI 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part number is 44641.

Table 2 – 44865-62 - Hydraulics Fittings Kit

Item Part Number Name Quantity Picture

F02 103839 JIC T COUPLER - 6FJXR 6MJT 4

F03 103312 MALE ADAPTER - 6MB 6MJ 4

F04 104386 MALE TO FEMALE ADAPTER - 8FJ 6MJ 2

F05 44927 ORIFICE INSERT .031 IN ONE WAY 4

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the

supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

The parts that come with your UC4+ Spray Height Control system are shown below in

their general installation configuration.

Figure 2 – UC4+ Spray Height Control Components

Figure 3 – Hydraulic Components

4 INSTALLATION PROCEDURE

4.1 EXISTING SYSTEM CHECK

It is necessary to check the existing system’s

functionality before installing the UC4+ Spray

Height Control system.

1. Drive your sprayer onto a flat piece of land,

with unobstructed boom movement (e.g. no

power lines).

2. Test that all boom functions operate

correctly. As you test each function check it

off in Table 3.

It is necessary to test the boom

functions in all directions

Table 3 – Hydraulic System Function

Check Sheet

BOOM FOLD

IN FOLD

OUT UP DOWN

LEFT

MAIN

RIGHT

ROLL* N/A N/A

*Some sprayers may not have this function.

4.2 BOOM SPEED TEST

IMPORTANT:

Raise/lower all boom sections several

times to warm up the hydraulic system.

Grease all moving parts for consistent

results.

1. Lower each boom and main section as close

to the ground as possible.

2. Set your sprayer at field working RPM on

the throttle and mark this value in Table 4.

You will need a stopwatch or a

watch that displays “seconds” for

the next step.

3. Raise the LEFT boom from its extreme

LOW position to the very TOP of its travel.

Record the time this takes in Table 4,Trial

#1 for “Left UP”.

4. Lower the LEFT boom from its extreme

HIGH position to the BOTTOM of its travel.

Record this time in Table 4, Trial #1 for

“Left DOWN”.

Be careful when lowering the

booms so they don’t hit the ground.

5. Similarly, record two more time trials (Trial

#2 & #3) for the LEFT boom and record in

Table 4.

6. Repeat Steps 1through 5for the RIGHT,

MAIN and ROLL functions.

Your sprayer may not have a roll

feature.

7. Average the three trials recorded for each

boom movement and record this calculation

in the “Average Time” slot in Table 4.

8. These “Average Times” now represent how

quickly your system can react to manual

control. In Section 4.7, this procedure is

repeated with the UC4+ Spray Height

Control system installed for comparison and

troubleshooting purposes.

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