Norcold DE105 Bedienungsanleitung

Une installation, un ajuste-

ment, une modiﬁcation, une

réparation ou un entretien

incorrect peut causer des

blessures ou des dommages

matériels. Consultez ce

manuel. Pour obtenir de

l’aide ou d’autres renseigne-

ments, contactez un instal-

lateur qualiﬁé, un service de

réparation ou le fournisseur

de gaz.

NOTICE

AVIS

AVISO

CAUTION

ATTENTION

ATENCIÓN

ATTENTION

DANGER

Questions? / Des questions? / ¿Preguntas? 1-800-543-1219

Improper installation,

adjustment, alteration,

service or maintenance

can cause personal

injury or property

damage. Refer to this

manual. For assistance

or additional informa-

tion, contact a qualiﬁed

installer, service agency,

or the gas supplier.

NOTICE

AVIS

AVISO

CAUTION

ATTENTION

ATENCIÓN

ATTENTION

DANGER

Une installation, un

ajustement, une modiﬁca-

tion, une réparation ou un

entretien incorrect peut

causer des blessures ou

des dommages matériels.

Consultez ce manuel. Pour

obtenir de l’aide ou d’autres

renseignements, contactez

un installateur qualiﬁé, un

service de réparation ou le

fournisseur de gaz.

NOTICE

AVIS

AVISO

CAUTION

ATTENTION

ATENCIÓN

ATTENTION

DANGER

MODEL

DE105

Service Manual

Compressor Refrigerators

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DE105

FIGURES

Fig. 1 - Exploded View....................................................................................5

Fig. 2 - LED and connectors ..........................................................................6

Fig. 3 - LED, connectors and control module..................................................6

Fig. 3.1 -Attach Blade Connectors.................................................................6

Fig. 3.2 - Disconnect 12 VDC..........................................................................6

Fig. 3.3 - Connect BladeAdapter....................................................................6

Fig. 3.4 - Connect LED....................................................................................6

Fig. 3.5 - LED connection to control module...................................................7

Fig. 4 - Wiring Diagram.................................................................................18

CONTENTS

SAFETY .......................................................................................3

SPECIFICATIONS........................................................................4

Internal Capacity.........................................................................................4

Controls......................................................................................................4

Off-level Operating Limits...........................................................................4

DC Power...................................................................................................4

AC Power....................................................................................................4

Typical DCAmperage Draw @ Nominal 12 VDC.......................................4

TypicalACAmperage Draw @ Nominal 120 VAC / 240 VAC.....................4

EXPLODED VIEW........................................................................5

DIAGNOSTICS.............................................................................6

Diagnostic Pre-Checks....................................................................................6

Self-Test Diagnostics.......................................................................................6

Connecting the LED....................................................................................6

Reading the LED........................................................................................7

Self-Test Diagnostic Chart...............................................................................7

Diagnostic Symptom Chart.............................................................................7

TROUBLESHOOTING.................................................................8

Troubleshooting TestA - Battery Protection Cut-Out.......................................8

Troubleshooting Test B - Fan Over Current Cut-Out.....................................10

Troubleshooting Test C - Motor Start Error...................................................11

Troubleshooting Test D - Minimum Motor Speed Error.................................12

Troubleshooting Test E -Thermal Cutout of Electronic Unit .........................13

Troubleshooting Test F - Refrigerator Not Cooling, NotTurning On.............14

Troubleshooting Test G - Refrigerator GetsToo Cold...................................15

Troubleshooting Test H - Refrigerator Builds Frost Inside.............................16

Troubleshooting Test I - Refrigerator Runs, But Does Not Cool Properly.....17

Test the Refrigerator......................................................................................17

WIRING DIAGRAM....................................................................18

REMOVE / INSTALL THE REFRIGERATOR ............................19

Remove the Refrigerator...............................................................................19

Install the Refrigerator...................................................................................19

FRENCH BEGINS ON PAGE 21.

SPANISH BEGINS ON PAGE 41.

SERVICE MANUAL

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Read this manual carefully and understand the contents before

working on the refrigerator.

Be aware of possible safety hazards when you see the safety alert

symbol on the refrigerator and in this manual. A signal word follows

the safety alert symbol and identiﬁes the danger of the hazard.

Carefully read the descriptions of these signal words to fully know

their meanings. They are for your safety.

This signal word means a hazard, which

if ignored, can cause dangerous personal

injury, death.

This signal word means a hazard, which if

ignored, can cause small personal injury

or much property damage.

The storage of ﬂammable materials

behind or around the refrigerator creates

a ﬁre hazard. Do not use the area behind

the refrigerator to store anything, especial-

ly ﬂammable materials (gasoline, cleaning

supplies, etc.).

A circuit overload can result in an electri-

cal ﬁre if the wires and/or fuses are not

the correct size. Use only the wire and

fuse sizes as written in the “Installation

Manual.”

Incorrect installation, adjustment, change

to, or maintenance of this refrigerator can

cause personal injury, property damage, or

both. Have service and maintenance work

done by your dealer or by an authorized

Norcold Service Center.

Disconnect the AC and DC power sources

before doing any maintenance work on

the refrigerator.

Do not bypass or change the refrigerator’s

electrical components or features.

Do not spray liquids near electrical outlets,

connections, or the refrigerator compo-

nents. Many liquids are electrically con-

ductive and can cause a shock hazard,

electrical shorts, and in some cases ﬁre.

Do not touch the evaporator or other metal

parts inside the refrigerator cabinet with

wet hands because they can freeze to the

refrigerator.

The rear of the refrigerator has sharp

edges and corners. To prevent cuts or

abrasions when working on the refrig-

erator, be careful and wear cut resistant

gloves.

Do not remove the round ground prong

from any of the AC power cords. Do not

use a two prong adapter or an extension

cord with any of the AC power cords.

When you discard an appliance, remove

all doors to prevent accidental entrapment

and suffocation.

ATTENTION

WARNING

CAUTION

ATTENTION

WARNING

SAFETY

At regular intervals, make sure that the

refrigerator ﬂue, burner, vent areas, and

the air pathway between the vents is com-

pletely free from any ﬂammable material

or blockage. After a period of storage, it is

especially important to check these areas

for any ﬂammable material or blockage

caused by animals and insects.

ATTENTION

WARNING

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DE105

Internal Capacity

Total capacity -------------------------------------------------------------------------------------------------3.7 cubic feet

Controls

ON/OFF/TEMP SET switch------------------------------------------------------------------------------------Manual

Temperature setting range ----------------------------------------------------------0=OFF, 1=cold to 5=coldest

Temperature sensing devices ------------------------------------------------------------- Capillary Tube Sensor

Off-level Operating Limits

Side-to-side ------------------------------------------------------------------ 30 degrees maximum at refrigerator

Front-to-back ----------------------------------------------------------------30 degrees maximum at refrigerator

DC Power

Electronic controls voltage requirements----------------------------------------------------- 12 VDC / 24 VDC

Minimum----------------------------------------------------------------------------------------- 10.9 VDC / 22.7 VDC

Maximum ---------------------------------------------------------------------------------------- 22.7 VDC / 31.5 VDC

Fuse / Breaker ---------------------------------------------------------------------------------------------- 15 A / 15 A

AC Power

Electronic controls voltage requirements-----------------------------------------------------------------120 VAC

Minimum--------------------------------------------------------------------------------------------108 VAC (59 Hertz)

Maximum ------------------------------------------------------------------------------------------- 132 VAC (61 hertz)

Fuse / Breaker --------------------------------------------------------------------------------------------------------- 3 A

Typical DC Amperage Draw @ Nominal 12 VDC

Startup --------------------------------------------------------------------------------------------------------5.5 A / 2.7 A

Stabilization at 700 Ambient------------------------------------------------------------------------------3.6 A / 1.8 A

Typical AC Amperage Draw @ Nominal 120 VAC / 240 VAC

Stabilization at 700 Ambient--------------------------------------------------------------------------- 0.75A / 0.47 A

SPECIFICATIONS

SERVICE MANUAL

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EXPLODED VIEW

Fig. 1 - Exploded View

No. Description

A Thermostat

B Thermostat Box

C Thermostat Knob

D LED Cover

E LED Light

F Evaporator

G Grill

H Condenser

I Filter

J Fan

K Fan Cover

L Compressor

M Compressor Controller

N AC Power Cord

O DC Power Cord

No. Description

P AC Socket

Q DC Socket

R Door Switch

S Door Hinge (2x)

T Door Lock Panel

U Block

V Sliding Door Lock

W Door Lock Spring

X Freezer Door

Y Freezer Door Inner Liner

Z Freezer Door Gasket

1 Evaporator Trim

2 Door Cap

3 Door

4 Door Gasket

NOR000870A

FHI

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DE105

Diagnostic Pre-Checks

Before performing detailed diagnostics inspect for the following:

1. Make sure the refrigerator is turned ON.

2. Make sure the door is closed and sealing correctly.

3. Make sure the refrigerator is correctly installed and that the

vents are not blocked.

There may be more than one over current

device in the refrigerator supply circuit.

Be sure to check both the RV and refrig-

erator.

4. Make sure the vehicle fuse or circuit breaker is intact.

5. Make sure the ambient temperature is not unusually high (more

than 110° F. / 43° C.). Maximum ambient temperature is 131°F.

6. Make sure that the air circulation inside the refrigerator is not

decreased by foods or by shelves that are covered with plastic,

paper, etc.

7. Make sure the freezer is defrosted.

8. Bypass the thermostat by disconnecting the wires and install-

ing jumper wire in place of thermostat. If unit works replace

thermostat.

After these pre-checks, if the refrigerator does not operate:

9. Remove unit from its enclosure; refer to "Remove and Install"

section.

10.Perform the diagnostics outlined in the "Self Diagnostics" sec-

tion.

11. If the self-test diagnostic tests do not reveal an error code, refer

to the "Diagnostic Symptom Chart" table.

Self-Test Diagnostics

The unit’s control module is equipped with a self-test diagnostic

function which can be read using a light emitting diode (LED). To

access the error codes displayed in the control module, you will

need the items in Fig. 2. Refer to Fig. 3 - Fig. 3.5 for diagnostic

instructions.

Fig. 2 - LED and connectors

Reference Description

A (1x) 10 mA LED with wire leads

A1 (1x) 1/4 inch push-on female connectors (Black)

A2 (1x) 1/4 inch push-on female connectors (Red)

B 1/4 inch adapter with one (1) female and two (2) male connections

C 12 VDC Input Wire

D 12 VDC Terminal "+"

E Control Module

F Terminal "D"

Fig. 3 - LED, connectors and control module

NOTICE

NOR00000033A

DIAGNOSTICS

Connecting the LED

Refer to Fig. 2, and Figs. 3.1-3.5

1. Attach the two (2) female blade connectors (A1, A2) to the

wire leads of the LED (A).

Fig. 3.1 - Attach Blade Connectors

2. On the control module (E), disconnect the 12 VDC input wire

Fig. 3.2 - Disconnect 12 VDC

3. Connect the blade adapter (B) to the "+" (D) terminal.

Fig. 3.3 - Connect Blade Adapter.

4. Connect the black LED wire (A1) to terminal "D" (F); connect

the red LED wire (A2) to the one side of blade (B).

Fig. 3.4 - Connect LED

12/24 Vdc

SERVICE MANUAL

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Troubleshooting, Cont'd

5. Connect the 12 VDC input wire (C) to the other side of adapter

blade (B).

Fig. 3.5 - LED connection to control module

Reading the LED

If an error code is activated in the control module and the LED is

connected, it will ﬂash a number of times. The number of ﬂashes

will depend on what error was recorded. Each ﬂash will last 1/4

second and after the code is ﬂashed there will be a delay, then the

code will repeat.

Write down all error codes; then refer to "Self-Test Diagnostic

Chart" below.

Self-Test Diagnostic Chart

Flashes Description Action

1Battery Protection Cut-Out.

The voltage is outside the cut out setting. Perform Test A.

2Fan Over current Cut-Out.

The fan electrical load is more than 1.0 amp. Perform Test B.

3Motor Start Error.

The rotor is blocked or the differential pressure in the

refrigeration system is too high ( >5 bar).

Perform Test C.

4Minimum Motor Speed Error.

The motor can not maintain minimum speed (1850

rpm).

Perform Test D.

5Thermal Cutout of Electronic Unit.

The electronic unit is running too hot. Perform Test E.

12/24 Vdc

NOR000019A-5c

Diagnostic Symptom Chart

Problem Possible Cause Action

Refrigerator Not

Cooling, Not

Turning On.

■Faulty thermostat.

■Faulty power to control module.

■Broken wire from module to compres-

sor.

■Faulty control module.

■Faulty compressor.

Perform Test F.

Refrigerator Gets

Too Cold. ■Bad capillary tube position.

■Faulty thermostat.

■Faulty control module.

Perform Test G.

Refrigerator Builds

Frost Inside. Outside air entering refrigerator due to:

■Door not closed.

■Damaged door gasket.

■Air leak around foam plug.

Perform Test H.

Refrigerator Runs,

But Does Not Cool

Properly.

■High ambient temperatures.

■Blocked air ventilation.

■Frost build up.

■Condenser coil restricted.

■Faulty condenser fan.

■Faulty cooling unit.

Perform Test I.

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DE105

Troubleshooting Test A - Battery Protection

Cut-Out

Before starting this procedure:

■Make sure the DC supply voltage to the refrigerator is correct:

■at 12 VDC - 10.9 to 17.0 volts.

■at 24 VDC - 22.7 to 31.5 volts.

■If the DC supply voltage to the refrigerator is between 17.0

VDC and 22.7 VDC, the refrigerator will NOT operate.

■Make sure no other appliance or lighting circuit is connected to

the refrigerator DC circuit.

NOR000872A

Is DC

voltage OK? Repair / correct DC supply voltage.

Test refrigerator.

Turn thermostat to the

coldest “5” setting.

Is the

fuse good? NO

YES

Replace fuse. Test refrigerator.

Remove refrigerator from

enclosure, but do not

disconnect DC power cord.

Inspect the 15A fuse. One

may be in the refrigerator

wire harness as well as the

vehicle.

Check DC voltage at

DC power cord.

Check DC voltage at

DC socket.

YES

Continued on next page.

One (1) Flash

Possible Cause:

The voltage is outside the cut out set-

ting.

TROUBLESHOOTING

SERVICE MANUAL

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YES Replace refrigerator.

Is DC

voltage OK? Repair / correct DC supply voltage.

Test refrigerator.

Is DC

voltage OK? Repair / replace DC power cord.

Test refrigerator.

Check DC voltage at upper

“+” terminal of control

module.

YES

Continued from previous page.

NOR000872A

Troubleshooting, Cont'd

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DE105

Troubleshooting Test B - Fan Over Current

Cut-Out

The fan runs when the compressor runs.

Before starting this procedure:

■Make sure the vehicle DC voltage to the refrigerator is correct:

■at 12 VDC - 10.9 to 17.0 volts.

■at 24 VDC - 22.7 to 31.5 volts.

■Make sure no other appliance or lighting circuit is connected to

the refrigerator DC circuit.

NOTICE

Two (2) Flashes

Possible Cause:

The fan electrical load is more than 1.0

amp.

condenser

fan working?

Replace refrigerator.

Turn thermostat to the

coldest “5” setting.

Remove refrigerator from

enclosure, but do not

disconnect DC power cord.

Is DC

voltage

correct? Fan has failed. Replace fan.

Check DC voltage at “+”

terminal on control module.

YES

NOR000873A

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