Nordson Fluidking Bedienungsanleitung

Fluidking

Manual P/N 768 643 A

– English –

NORDSON (UK) LIMITED STOCKPORT UK

2001 Nordson Corporation

Fluidking

Issued 12/98

COV_EN_768643A

Order number

P/N = Order number for Nordson products

Notice

This is a Nordson Corporation publication which is protected by copyright. Original copyright date 1998.

No part of this document may be photocopied, reproduced, or translated to another language without the prior

written consent of Nordson Corporation. The information contained in this publication is subject to change without

notice.

Trademarks

AccuJet, AquaGuard, Asymtek, Automove, Autotech, Blue Box, CF, Can Works, Century, Clean Coat, CleanSleeve, CleanSpray, COLORMAX, Compumelt, Control

Coat, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, Durafiber, Durasystem, Easy Coat, Easymove Plus, Econo-Coat, EPREG, ETI, Excel 2000,

Flex-O-Coat, Flexi-Spray, Flow Sentry, Fluidmove, Fluidshooter, FoamMelt, FoamMix, Helix, Horizon, Hose Mole, Hot Shot, Hot Stitch, Isocoil, Isocore, Iso-Flo,

KB30, Little Squirt, Magnastatic, MEG, Meltex, Micromax, MicroSet, Millenium, Mini Squirt, Moist-Cure, MultiScan, Nordson, OmniScan, Opticoat, Package of

Values, PluraFoam, Porous Coat, PowderGrid, Powderware, Pro-Flo, ProLink, PRX, RBX, Rhino, S. design stylized, SC5, SCF, Select Coat, Select Cure,

Slautterback, Smart-Coat, Spray Squirt, Spraymelt, Super Squirt, Sure-Bond, Sure Coat, System Sentry, Tela-Therm, Trends, Tribomatic, UniScan, UpTime,

Versa-Coat, Versa-Screen, Versa-Spray, Watermark, When you expect more are registered trademarks – ®– of Nordson Corporation.

ATS, Auto-Flo, AutoScan, BetterBook, Chameleon, CanNeck, Check Mate, CPX, Control Weave, Controlled Fiberization, EasyClean, Ebraid, Eclipse, Equi=Bead,

Fillmaster, FlexiCoat, Gluie, Ink-Dot, JR, Maxima, MicroFin, Minimeter, Mountaingate, Multifil, OptiMix, Pattern View, PluraMix, Primarc, Prism, Pro-Meter,

Pro-Stream, Process Sentry, PurTech, Pulse Spray, Saturn, Seal Sentry, Select Charge, Select Series, Sensomatic, Shaftshield, Spectral, Spectrum, Sure Brand,

Sure Coat, Swirl Coat, Vista, Walcom, 2 Rings (Design) are trademarks – – of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,

could lead to violation of the owners’ rights.

Declaration of Conformity

2001 Nordson Corporation

Issued 12/98 P/N 768643A

Declaration of Conformity

98/37/EC

73/23/EEC

We, Nordson (U.K.) Limited

Ashurst Drive, Cheadle Heath, Stockport, Cheshire, SK3 0RY,

United Kingdom

declare that under our sole responsibility for supply/manufacture of the product(s)

Product Name Fluidking

Model Number(s) All

Product Options All

to which this declaration relates, is in conformity with the following standards and other normative documents

Safety BS EN 60204–1:1993

“Safety of Machinery – Electrical equipment of machines”

EN 60335:Part 1:1988

“Safety of household and similar electrical appliances”

BS EN 292:1991

“Safety of machinery – Basic concepts, general principles for design”

following the provisions of 98/37/EC and 73/23/EEC Directives

Jim Ainsworth

Engineering Director

Nordson (U.K.) Ltd., 1st January 2002

NB ref EN45014 (BS7514)

Declaration of Conformity

2001 Nordson Corporation

Fluidking

Issued 12/98

P/N 768643A

Table of Contents

2001 Nordson Corporation

Issued 12/98 P/N 768643A

Table of Contents

Your Safety is Important to Nordson O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manufacturer of Equipment O-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Europe O-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Distributors in Eastern & Southern Europe O-3. . . . . . . . . . . . . . . . . . . . . . .

Outside Europe / Hors d’Europe / Fuera de Europa O-4. . . . . . . . . . . . . . . .

Africa / Middle East O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Asia / Australia / Latin America O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Japan O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

North America O-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Qualified Personnel 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Intended Use 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Regulations and Approvals 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Personal Safety 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. Fire Safety 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. Action in the Event of a Malfunction 1-4. . . . . . . . . . . . . . . . . . . . . . . . . .

8. Disposal 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Intended Use 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description of Function Powder Feeding 2-1. . . . . . . . . . . . . . . . . . .

1. Transport 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Unpacking 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Removing 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Storage 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Disposal 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. Electrical 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. Pneumatic 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. Setting Up the Unit 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Site Preparation 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Congratulations on the

Purchase of

our Nordson Product

Nordson International

Section 1

Safety

Section 2

Description

Section 3

Installation

Table of Contents

2001 Nordson Corporation

Fluidking

Issued 12/98

P/N 768643A

1. Operation Procedure 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Putting into Operation 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Switch On (4S3) 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching on the Installation at the Operation Panel 4-3. . . . . . . . .

Activate main Functions of Powder Supply Units 4-3. . . . . . . . . . . .

Activation of Powder Container Bow 4-3. . . . . . . . . . . . . . . . . . . . . . .

Activation of Supply Units 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Powder Refill Functions 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manual Refill 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Automatic Refilling 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prepare Stand by Position 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Activation of Fluidking Filter Cleaning 4-5. . . . . . . . . . . . . . . . . . . . . .

Intermediate Rinsing 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

During the Operation 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before or After the Operation 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Briefly: What‘s Important 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Before Switching on 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching on the Fluidking – A 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching on the Fluidking – B 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Switching off the Fluidking 4-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Colour Change Procedure 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning Process 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning of the Powder Pump 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prepare a new Job 4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. Control Devices 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Display and Input at Operation Panel OP7 4-9. . . . . . . . . . . . . . . . .

Putting in Operation Data 4-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Maintenance 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance at each Colour Change 5-1. . . . . . . . . . . . . . . . . . . . . .

Daily Maintenance / Jobs to be Executed 5-1. . . . . . . . . . . . . . . . . .

Weekly Maintenance / Jobs to be Executed 5-2. . . . . . . . . . . . . . . .

Preventive Maintenance 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 4

Operation

Section 5

Maintenance

Table of Contents

III

2001 Nordson Corporation

Issued 12/98 P/N 768643A

1. Introduction 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Using the Illustrated Parts List 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Spare Parts 6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. Dimensions 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Pneumatic Data 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Electrical Data 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. Exhaust Air Data 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Section 6

Parts

Section 7

Specifications

Table of Contents

2001 Nordson Corporation

Fluidking

Issued 12/98

P/N 768643A

O-1

Introduction

2000 Nordson Corporation

Congratulations on the Purchase of

Your Nordson Product

Nordson equipment is engineered and manufactured in accordance with

strict specifications, using high quality components and state–of–the–art

technologies that assure reliable, long–term performance. Your product

was thoroughly tested for proper operation prior to shipment.

Before unpacking and installing your new equipment, please read this

manual. It is your guide to safe installation, productive operation and

effective maintenance. We recommend that you keep the manual

available for future reference.

Carefully read the

Safety

section.

Your product is designed for safe

operation when used according to the published instructions. Potential

hazards exist when operating instructions are not followed.

Nordson (U.K.) Ltd.

Ashurst Drive

Cheadle Heath

Stockport

England

SK3 0RY

Telephone: 0044 (0) 161–495–4200

Fax: 0044 (0) 161–428–6716

For a list of local Nordson organisations, see

Nordson International

our Safety is Important to

Nordson

Manufacturer of Equipment

O-2

Introduction

2000 Nordson Corporation

STOCKCONG_EN_A–1299

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